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BASF increasing global production capacity for expandable polystyrene

By Mary Page Bailey |

BASF SE (Ludwigshafen, Germany; www.basf.com) is increasing its global production capacity for Neopor (expandable polystyrene containing graphite) by a total of 40,000 metric tons per year (m.t.yr). Adjustments in the plants at the two production sites in Ludwigshafen, Germany, and Ulsan, Korea, will take place through the fourth quarter of 2018.

At the Ulsan site in Korea, BASF will switch the plant´s entire 85,000-m.t. capacity from the classic white EPS (expandable polystyrene) Styropor to the improved insulation raw material Neopor (gray EPS) until end of 2018. This will allow the company to meet the growing demand for the gray material in the Asian market.

After a series of debottlenecking measures, the Ludwigshafen plant is now capable of producing 200,000 metric tons of Neopor a year. The annual production capacity for Styropor and Neopor at this location has been increased from 440,000 to a total of 460,000 metric tons.

The raw material is processed into insulation boards, which contribute to substantial savings of heating energy in new construction and renovations. Thus, the demand has risen steadily worldwide.. Due to the lower density, lighter boards can be produced, making construction more efficient and saving material at the same time.

“With this step, we are offering even more customers a product that has been further developed in economic as well as environmental terms to meet the challenges we face with regard to climate protection and resource conservation. Worldwide, around 45% of total oil consumption and CO2 emissions – 40% in Germany – is caused by the heating and cooling of buildings. This can be significantly reduced by comprehensive, efficient insulation, supplemented by optimized building equipment and the appropriate use of alternative energy sources,” said Klaus Ries, Head of Global Business Management Styrenic Foams at BASF.

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