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Improving the Additive Manufacturing of Parts for Chemical Manufacturers

Optimizing the additive manufacturing of parts like actuators, regulators and valves will result in faster delivery, lower costs and improved performance for these crucial equipment components Additive manufacturing (AM) technologies are benefiting the chemical process industries (CPI) in two main…

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A Brief Review of Natural Water’s Influence on Scale Formation in Heat Exchangers

Understanding the water chemistry is a first step in preventing heat-exchanger fouling At the two power plants and chemical plant in which this author formerly worked, the fresh-water-makeup supplies (two lakes and an underground aquifer adjacent to a river) all…

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The Ten Most Common Laboratory Ventilation Mistakes

A laboratory ventilation system that does not work effectively may not keep personnel safe and can produce significant adverse impacts on operations Laboratory personnel treat their ventilation systems as a given. They expect them to be designed right, to always…

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Breaking New Ground: AI’s Role in Biomanufacturing

Advanced technologies employing artificial intelligence (AI) and deep-learning models can reshape product inspection and quality control in bioprocesses, but users must understand both the capabilities and limitations of such digital platforms for optimal implementation Artificial intelligence (AI) has revolutionized the…

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Advances in Chlor-Alkali Technologies

The products of the chlor-alkali process continue to be essential for many purposes across the global value chain. Modern chlor-alkali technologies can vastly improve upon the safety and environmental performance of legacy systems The chlor-alkali production process is one of…

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Standard Operating Procedures are Critical for Boiler and Steam Operations

An overview on the importance of standard operation procedures (SOPs) and how to write them Today, it is necessary to have standard operating procedures (SOPs) for steam and condensate systems, boilers, deaerators and even steam process units (Figure 1). An…

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Optimization of Inventory Management with Process Integration Using Spreadsheet

A recently developed optimization technique called the automated targeting model is demonstrated for its application on inventory management Supply chain management that involves raw material sourcing, product manufacturing and delivery has often been viewed as one of the critical factors…

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Real-Time Particle-Size Analysis Technologies: Overview and Case Study

Monitoring particle sizes in real time can improve product quality and reduce costs in chemical processes. Presented here is an overview of available technologies for particle-size analysis and an example involving suspension polymerization Effective measurement, in real time, of particle…

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Changes to Calculation Inputs for CEPCI Due to Discontinued Data Series

Discontinued series IDs associated with producer prices for storage tanks requires a modification to the CEPCI The Chemical Engineering Plant Cost Index (CEPCI) is a widely used tool for comparing plant construction costs in the chemical process industries (CPI) between…

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The Selection and Design of Fixed-Bed, Axial-Flow Vessel Internals

Follow these key considerations when deciding which internals to use in fixed-bed, axial-flow vessels Fixed-bed, axial-flow vessel internals are installed in natural gas plants, petroleum refineries, petrochemical plants, chemical plants and industrial gas facilities. Thermal-swing gas and liquid dehydrators, treaters…