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Advanced Process Control

Complex Chemistry Demands Precise Process Control

An advanced control system helps alleviate workflow inefficiencies and reliance on manual adjustments in a complex chemical process Synthesizing principles of engineering and biology, Solugen Inc. (Houston; www.solugen.com) has developed and commercially deployed a unique carbon-negative platform for peroxide manufacturing.…

OT/ICS Cybersecurity Risk: You can’t protect what you can’t see

Operational Technology/Industrial Control System (OT/ICS) Inventory encompasses endpoints, or components of an endpoint, that have a model number, serial number, or version number. This includes hardware, firmware and software running in the OT/ICS environment. The systems to be included in…

October Letters

Field Device Tools gain acceptance The SAC (Standardization Administration of the People’s Republic of China) has announced the official approval of the FDT [Field Device Tool] standard as the China National Standard GB/T 29618, clearing the way for further, broad…

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Control Strategies Based On Realtime Particle Size Analysis

The pursuit of manufacturing excellence is a strong theme across all of the chemical process industries (CPI). Improving operations by eliminating variability and waste, a cornerstone of the six sigma approach, is essential for competitive performance in the global marketplace.…

This MPC algorithm is rewritten for modern software

The DMCX1 model predictive control (MPC) software is a re-write of a 1990s-era dynamic matrix control (DMC) algorithm. The adjusted process-control algorithm uses modern compilers and software technology, and is ten times faster than previous versions of the modeling software…

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Improving Control Valve Performance

Improvements to the performance of basic, regulatory control systems have a great return on investment and are some of the least expensive control improvements to make [1]. Control valves have a major impact on control loop performance and, therefore, improvements…

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Multivariable Predictive Control:The Scope is Wider Than You Think

More and more, the chemical process industries (CPI) are seeking out the benefits of flexible production and maximizing energy and material recovery. Process units are becoming tightly integrated, and the failure of one unit can seriously degrade overall productivity. Meanwhile,…

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Chementator: Faster predictive control  

Cutler Technology Corp. (San Antonio, Tex.; www.cutler-tech.com) has launched ADMC 64, its most-advanced model-predictive controller ( CE, November 2005, p. 15). With 64-bit resolution, the device easily handles 600 coefficients with calculation times under ten seconds (on an Intel quad…

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From Tap to Transmitter

Today, companies in the chemical process industries (CPI) are faced with increased operating expenses, reductions in the number of qualified workers, strong competition and the need to do more with less. To meet these challenges, many companies are making use…

Multivariable Control

    Multivariable (MV) control is a powerful technology. Applied in industry for several decades now, substantial benefits from its use have been reported in many publications. Yet, this technique is still by far not utilized to the extent it…