Chemical Engineering
Focus On
Solids Handling
9/11/2025
Controlling Particle Characteristics with Agglomeration
By Carrie Carlson and Chris Kozicki, FEECO
Controlling particle characteristics allows producers to manage product performance, ensure shelf life, regulate downstream processes and more. One technique that is especially useful in controlling particle characteristics is agglomeration (particle size enlargement), which converts powders and fines into granules. There are several different forms of agglomeration — some that utilize extreme pressure to form agglomerates, others that use heat, and so on. Agitation agglomeration utilizes motion, typically along with a liquid binder, to form granules. This technique is also sometimes referred to as wet granulation, pelletizing, or tumble-growth agglomeration. The flexible nature of the agitation agglomeration approach allows producers to achieve a specific set of desired particle characteristics. MORE
Solids' Characteristics and the Drying Process
By Nick Reckinger, FEECO
The ability to efficiently, reliably and consistently dry bulk solids in an industrial setting relies largely on tailoring the dryer’s design to the unique characteristics of the material to be dried. In other words, material characteristics can have a significant impact on the drying process, with the potential to influence factors such as equipment sizing, configuration, retention time and more. As such, material characteristics must be considered during the early dryer design stages. This article looks at essential material characteristics to consider when it comes to two common types of industrial dryers: rotary and fluidized-bed dryers. MORE
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Facts at Your Fingertips
Facts At Your Fingertips: Blending and Segregation Mechanisms for Solids
In solids-handling, blending (combining two or more materials to achieve a combined product) and segregation (the separation of particles into distinct zones according to particle size, shape, density or other physical attributes) are competing processes. 
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Beyond the Datasheet: Common Pitfalls in Specifying Pressure-Relief Valves

This article outlines the most frequent mistakes engineers make when specifying pressure relief valves (PRVs) — from misapplying catalog flowrates to overlooking thermal expansion risks in liquid‑filled lines — and offers practical guidance for ensuring that safety valves perform as intended during real‑world plant conditions.

Video: September Editorial Roundup

Watch the latest video from the CE editors to get a preview of the September issue and a look at some business trends in the chemicals sector

September's CPI Bookshelf

The Chemical Engineering team highlights recently published books that may be relevant for professionals working in the chemical process industries. Read more
from our bookstore
Mixing and Blending: Volume 2 — Combining Powders and Bulk Solids
This selection of practical tutorial-style engineering articles provides informative, actionable information for process engineers and other technical professionals throughout the CPI. Several topics discuss different mixer and blender options. Others provide targeted engineering recommendations on how to manage specific safety issues— such as the risk of dust explosions — that can arise when handling powders and other bulk solids.
 
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