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Innovations in Pilot-Plant Distillation Process Design

Small-scale distillation processes have specific concerns that are different than commercial-scale distillation. Presented here are several topics, including column internals and column-sizing software, considered from the perspective of pilot-scale distillation The design and operation of laboratory- and pilot-scale columns are…

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Facts At Your Fingertips: Overview of Reactor Types

Reactors are at the core of most processes in the chemical process industries (CPI) and are broken down most broadly by whether their operating mode is non-flow (batch) or continuous. Each reactor type has advantages and disadvantages depending on the…

A workstation with an aluminum housing for harsh conditions

This company expanded its portfolio of VisuNet FLX series operator and monitoring workstations (photo) with a version for outdoor use and use in an extended temperature range from –20 to 50°C. The new aluminum housing not only ensures an optimal…

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Facts At Your Fingertips: Metal-Organic Frameworks: Industrial Applications

Metal-organic framework materials (MOFs) have garnered considerable attention as candidate materials for a number of applications, such as gas storage, molecular separation and catalysis, because their organic and inorganic components are highly tunable at the molecular level. Since being introduced…

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From Waste to Resource: Avoiding Fouling in Ammonia Recovery

As more organizations look to ammonia recovery to take advantage of recent pricing trends, it is increasingly important to consider the impacts of fouling and other process inefficiencies The price of ammonia has increased by 600% from 2020 to 2022…

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Corrosion Prevention for Heating and Cooling Systems

Understanding that viable strategies exist to protect essential cooling and heating systems from corrosion is a crucial step in ensuring proper asset protection Several years ago, a manufacturing plant was forced to unexpectedly shut down one of its main production…

Digital service significantly reduces compressed-air costs

The Monitoring Box FTMg Premium (photo) is a new digital service for compressed-air monitoring. In addition to continuous monitoring, the Cloud solution from this company’s Field Analytics Portfolio can identify consumption losses due to machine- or process-related inefficiencies and detect…

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Steam Reboilers: Condensate Vessel Balance to Reboiler is Important

Properly locating a simple 1–2-in. balance line can make all the difference in successful reboiler operation Steam reboilers are crucial to production in petroleum refineries and petrochemical plants, representing huge capital investment in distillation columns. Regardless of the investment made…

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Optimization of Spray Drying with Exhaust-Gas Recirculation

Energy recovery in spray-drying processes can reduce production costs, but involves trade-offs. Using milk powder as an example, this article describes a spreadsheet method to evaluate exhaust-gas recirculation scenarios for optimizing spray drying Dairy processing is among the most energy…

Integrated sifter and bag-break station prevents contamination

This company has custom-engineered an integrated sifter and bag-break station that automatically removes foreign matter and captures nuisance dust. Set above a top-loading batch mixer, the powder-handling system features an AFC Dump Clean bag-break station (photo) that continuously draws any…