Five common mistakes associated with implementing predictive maintenance tools are discussed here, along with five ways to avoid them Predictive maintenance (PM) implementation can be a daunting task. There are many factors to consider and many ways that things can…
When it comes to water used in boilers, it is important to remove potentially problematic impurities. This offers a potentially huge return on investment, even with the prevention of just one major upset, let alone recurring failures Several decades ago,…
By minimizing, or even eliminating, the need for blowdowns in steam systems, precoat filter demineralizer systems can greatly contribute to water-conservation efforts Steam is essential in any chemical process plant, primarily for generating heat and power. Power generation (the largest…
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With proper design, installation, monitoring and maintenance, chemical plant operators can increase the lifecycle of fluid systems — and the bottom line Replacing a fluid system component costs more than just the price of the part itself. It also includes…
A routes-by-exception reliability strategy helps improve safety and efficiency, while preserving competitive advantage in a changing marketplace In recent years, maintenance and reliability experts have often talked about the massive wave of retirements leaving chemical plants, creating a shortage of…
Potential maintenance and repair cost savings are significant when employing vapor corrosion inhibitors either as a standalone mitigation technique, or as a complement to conventional cathodic protection methods, in aboveground storage tanks Mitigation of external corrosion on the bottoms of…
The following lists recently published books of relevance to the chemical process industries (CPI): The Other Side of Safety: Moving from Results-Based to Behavior-Based. By Robert Palmer, CRC Press, 2023, 154 pages, $71.96. A New Approach to HAZOP of Complex…
Flow analysis can aid in simultaneously sizing pumps and associated piping systems. The concurrent sizing can reduce wasted energy and improve pump reliability In the chemical process industries (CPI), a variety of incredible process-simulation tools are available to provide greater…
By allowing maintenance professionals to visualize vibration on entire pump systems, video vibration analysis and motion magnification can help to rapidly diagnose vibration issues Video vibration analysis, and motion magnification in particular, is democratizing complex system-level vibration testing by making…