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Facts At Your Fingertips: Design Considerations for Electric Process Heaters

Process electrification is gaining interest as a solution to industrial CO2 emissions, which account for 20% of total CO2 emissions in the U.S. [1]. Several technologies are emerging for electric process heating, including electrode steam boilers and high-temperature heat pumps,…

Focus on: Pipes, Tubes and Fittings

Reducing wear on pneumatic conveying lines This company’s Smart Elbow® serves to deflect high-speed solid material in pneumatic conveying lines, thus minimizing abrasion and wear on the surface of the pipe. The design is an alternative to a traditional sweep…

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Building Safety Maturity through Mechanical Integrity

Robust mechanical integrity programs can provide a fresh approach to process safety management and can help drive organizations toward operational excellence Every journey begins with understanding where you are and where you want to go. And for any chemical processing…

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Business News: August 2025

Plant Watch Wacker commissions new ultra-pure polysilicon plant in Burghausen, Germany July 17, 2025 — Wacker Chemie AG (Munich, Germany; www.wacker.com) commissioned its new production line for the manufacture of ultra-pure semiconductor-grade polysilicon at its Burghausen production site in Germany.…

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Proactive Dust Control Using Advanced Technologies

Integrated solutions include monitoring, collection and control to help manage complex risks Dust control is essential for safety, operational efficiency, product quality and regulatory compliance in the chemical process industries (CPI). Many of the materials handled in chemical facilities are…

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New lithium-battery production concept offers smaller footprint and higher energy efficiency

The market for lithium-ion batteries continues to grow, driven by demands for consumer electronics, renewable energy storage and electric vehicles. The manufacture of these batteries is itself energy-intensive, with production steps that typically involve creating a slurry for a wet-coating…

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Microbial biohydrometallurgy boosts copper recovery from extremely challenging ores

A “plug-and-play” microbial technology enables the recovery of additional copper from low-grade ores when used alongside traditional sulfuric-acid heap-leach methods. Working synergistically within the existing heap-leach infrastructure, the unique microbial communities that have been cultivated by Endolith (Westminster, Colo.; www.endolithmining.com)…

Adapting thin-film polymers for membrane separation of liquid hydrocarbons

Thin-film polymer membranes have been very effective for industrial-scale desalination of seawater, but have not been used for separation of liquid hydrocarbon mixtures because oil-separation membranes tend to absorb oil components and swell, which eliminates their size-sieving ability to separate…

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A new demonstration plant expands the horizons of post-consumer recycling

Operations are planned to start up soon at a first-of-its-kind recycling demonstration plant in Monthey, Switzerland. Employing a proprietary reaction technology developed by DePoly S.A. (Sion, Switzerland; www.depoly.co), the plant is set to treat up to 500 tons/yr of polyethylene…

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Using water to break ultra-strong PFAS bonds

Water contamination from per- and polyfluoroalkyl substances (PFAS) compounds is one of the most significant environmental and health issues globally. In particular, effectively breaking the carbon-fluorine bonds that are paramount to the stability and persistent nature of PFAS is extremely…