Compressed air is your most expensive utility. This is a fact that has been documented time and time again. It takes 7 to 8 hp of electricity to produce 1 hp in an airtool. In many plants, the compressed air…
This sixth and final part of a series of articles [ 1 – 5] on piping for process plants discusses practical issues of leak testing and verification of piping systems. Read Part 5 here. Leak Testing Leak testing and pressure…
Applications Dehumidification by cooling or dessication has a variety of applications, including: Preventing moisture regain. Nearly all materials have some affinity for moisture based on surface characteristics and the amount of surface exposed to humid air. Moisture regain occurs when…
In Poorly Lubricated Conditions, Try this Diamond Seal... Over 50% of pump lifecycle costs result from energy and maintenance; and applying the low-wear and low-friction attributes of diamond to mechanical seals can yield significant energy savings for fluid pumps. Ultrananocrystalline…
In many plants that batch-blend bulk products, weigh batching is a manual, time-consuming operation in which ingredients are weighed individually before being discharged to a blender or some other process vessel. A significant number of such plants could benefit from…
Plant Watch A new cement plant is planned for Arizona May 19, 2008 — ABB has won an order to provide a complete electrical power and automation system for Drake Cement’s new plant in Yavapai County, Arizona. The 660,000-ton/yr plant…
An automated spreadsheet method can quickly help minimize fresh hydrogen consumption while maximizing hydrogen recovery and reuse in petroleum refineries and petrochemical complexes In petroleum refineries and petrochemical complexes, there are many hydrogen consumers, such as hydrotreaters, hydrocrackers, isomerization units…
One of the earliest applications for zirconium in the chemical process industries (CPI) is for sulfuric acid service. Used commonly during the manufacture of chemicals as a catalyst, dehydrating agent, absorbent, or an oxidizing or reducing agent, sulfuric acid is…
A Pump Intended for Non-API Processes The Sunflo P-2500 high-pressure centrifugal pump features distinctions from previous models in the P-2000 Series including: upgraded seal-housing drain cavities, enhanced seal design, numerous seal flush plans, labyrinth gearbox seal, and heavy duty bearings…
A. Alexander and F. Muzzio, Rutgers University Proper blender selection can improve the mixing of bulk solids. Be sure to consider post-blending segregation problems Mixing and blending of bulk solids occurs frequently in many industrial processes. Though small-scale mixing and…