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Environment, Health, Safety & Security

Recently Published Books for the CPI: September 2025

The following is a list of recently published books that may be relevant for professionals working in the chemical process industries (CPI).   Process Safety Management. By Ian Sutton, Elsevier Press, 2025, 750 pages, $225.00. AI Essentials for Chemical Engineers:…

Facts At Your Fingertips: Battery Chemistries for Stationary Energy Storage

Storing energy to smooth the intermittency of wind and solar power can be accomplished in a number of ways, including mechanical (pumped hydro, flywheels, compressed air and others), thermochemical (phase-change materials and molten salts, for example), chemical (conversion of electricity…

Valves for use in Sanitary Processes and High-Purity Applications

Sanitary valves are essential for applications that demand product purity, process integrity and regulatory compliance. This article discusses valve types, working principles and components, and provides considerations for selection and specification Sanitary valves are essential components for applications in the…

Beyond the Datasheet: Common Pitfalls in Specifying Pressure-Relief Valves

Even seasoned engineers can fall into the trap of trusting valve datasheets too much. In real chemical‑processing environments, “on paper” performance can fall short — especially when factors like backpressure, fluid phase, fire exposure, or piping layout are misunderstood. This…

CSB sends team to investigate explosion at Nebraska biofuels plant

The U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) is sending a team to investigate the fatal explosion at the Horizon Biofuels facility in Fremont, Nebraska, that occurred on July 29.  The facility is approximately 30 miles…

Facts At Your Fingertips: Design Considerations for Electric Process Heaters

Process electrification is gaining interest as a solution to industrial CO2 emissions, which account for 20% of total CO2 emissions in the U.S. [1]. Several technologies are emerging for electric process heating, including electrode steam boilers and high-temperature heat pumps,…

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Proactive Dust Control Using Advanced Technologies

Integrated solutions include monitoring, collection and control to help manage complex risks Dust control is essential for safety, operational efficiency, product quality and regulatory compliance in the chemical process industries (CPI). Many of the materials handled in chemical facilities are…

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Avoiding Over-Pressurization in Synthesis Reactions

Uncontrolled exothermic reactions present significant safety risks, including over-pressurization of a reactor. Presented here is information about how runaway reactions occur, and what can be done to avoid them Synthesis reactions are a cornerstone of chemical manufacturing and engineering. Due…

Enhanced safety in polymer production

In the Ziegler-Natta polymerization process, precise temperature measurement is critical to prevent runaway reactions and ensure operator safety. A major risk arises if a thermowell leaks, potentially exposing personnel to hazardous materials during maintenance. Endress+Hauser’s iTHERM ModuLine TM131 with Dual…

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New Technologies Promote Improved Combustion

Innovative burner and combustion systems optimize combustion, improving safety, effectiveness and efficiency while lowering emissions In burner and combustion operations, chemical processors must balance emissions and safety requirements with achieving optimal system performance in a cost-effective way. Further, many chemical…