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Ultra-rapid electron curing streamlines electrode manufacturing

A new electron-curing system has demonstrated a high-speed, solvent-free production process for powerful battery electrodes at industrial scale. The production process, operated by Kodak Co. (Rochester, N.Y.; www.kodak.com) using the RaiCure™ platform developed by Ateios Systems Inc. (Newberry, Ind.; www.ateios.com),…

Novel electrolyzer reshapes power conversion and efficiency for green-hydrogen production

Eliminating the traditional electrolyte from electrolysis, a new electrolyzer design is aiming for higher efficiencies and lower costs in green hydrogen production. Tobe Energy (Oklahoma City, Okla.; www.tobe.energy) has developed a high-voltage all-stainless-steel electrolysis system that operates at much lower…

Considerable scaleup underway for continuous carbon-fiber recycling

Carbon-fiber reinforced plastics (CFRPs) are used in a broad range of products, including automotive parts, construction materials and many others. Economically recycling these materials has proven challenging due to their multi-material makeup. Typically, they are chopped into pellets or strips…

“Chemical sorting” process improves separation rate of solid contaminants from automotive waste

Processes to reuse plastics from end-of-life vehicles are complicated by solid contaminants — including pre-embedded metal and rubber components of different sizes and reinforcing glass fiber. Currently, recycling solids-containing waste-plastic parts is accomplished by physical sorting processes. Honda (Tokyo, Japan;…

First continuous and scalable ambient pathway to electrically conductive plastics

Electrically conductive plastics, also known as conjugated polymers, bring many cutting-edge benefits for flexible sensors, medical devices, energy-storage systems and more. They are currently produced at relatively small volumes and come with extremely high prices. A novel technology discovered at…

Improved version of PFAS capture-and-destruction technology commissioned in Germany

Following regulations for drinking water, increasingly stringent limits for per- and polyfluoroalkyl substances (PFAS) in industrial wastewater are anticipated, necessitating improved technology to handle higher rates of removal, as well as to destroy the compounds in concentrated samples. Gradiant (Boston,…

CO2-utilization technology makes renewable acrylonitrile

Nearly all of the currently produced building-block chemical acrylonitrile (AN) results from the ammoxidation of propylene, a process that requires precise heat control and generates several toxic side products, such as hydrogen cyanide. The startup company Mars Materials (Houston, Tex.;…

Novel PVC-recycling process piloted in Ohio

Polyvinyl chloride (PVC) is among the world’s most widely used polymers. Recycling PVC via mechanical and high-temperature chemical processes is challenging due to its chlorine content.The startup company Plastic Back (Tel Aviv, Israel; www.plastic-back.com) aims to raise the rates of…

Recycling automotive shredder residue and bio-waste into high-value feedstock

A new research study by ETH Zurich (www.ethz.ch), in collaboration with BASF SE (Ludwigshafen, Germany), has investigated an alternative route for mixed plastic waste streams from end-of-life vehicles: to recycle it alongside biomass. The results show: the recycling of one…

Using CO2 in an environmentally friendly alternative to conventional ester production

Researchers from the Leibniz Institute for Catalysis (LIKAT; Rostock, Germany; www.catalysis.de), Ruhr University Bochum (Bochum, Germany; www.ruhr-uni-bochum.de) and Evonik Oxeno (Marl, Germany; c4-chemicals.evonik.com) have developed a novel catalyst system that enables the use of the climate gas carbon dioxide (CO2)…