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Processing & Handling

Recycling bauxite residues and electrowinning iron

Electrochem Technologies & Materials Inc. (Montreal, Canada; www.electrochem-technologies.com) produced pure electrolytic iron (99.995% Fe) using its patented FerWIN process (diagram) — a sustainable zero-carbon iron-making technology — from ferrous sulfate heptahydrate (copperas) originating from the sulfation of bauxite residues. This…

Integrated technologies enhance ‘green’-ammonia economics

Ammonia produced using renewable energy is poised to be a crucial part of the hydrogen value chain as a mechanism for storing and transporting hydrogen. By combining two state-of-the art technologies for ammonia production and hydrogen storage, Hydrofuel Canada Inc.…

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New catalyst geometry poised to re-shape ethanol-to-ethylene conversion

As chemical manufacturers continue to seek renewable alternatives for fossil-fuel feedstocks, bio-based ethanol is poised to be a crucial raw material in the ethylene value chain for products from jet fuel to plastics. The range of novel-shaped alumina catalyst developed…

Topsoe to build world’s largest electrolyzer-production facility to accelerate Power-to-X capacity

Topsoe A/S (Lyngby, Denmark) today announces its intention to construct world’s largest and most advanced industrial-scale electrolyzer production plant. Topsoe’s ambition is to rapidly accelerate the adoption of green solutions in particular within Power-to-X. In this field, the company has…

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Chementator briefs

NITROGEN UTILIZATION Late March, the first nitrogen fertilizer produced from a wastewater-treatment plant sidestream was delivered to a farm in Sweden. The fertilizer was produced at a pilot plant that began operation last December at Ragn-Sells Högbytorp’s (www.ragensells.se) wastewater-treatment and…

A new burner slashes NOx emissions from iron-ore pelletizing plants

Before being fed to the blast furnace, iron ore is first converted into pellets by, for example, a traveling-grate (TG) pelletizing plant. In this plant, so-called green pellets are conveyed through a furnace that heats the pellets to high temperatures…

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Growing sulfur batteries from crystals

Strain on demand for critical battery metals is forcing manufacturers to seek alternative materials. Sulfur’s high thermal stability and abundance are making it a promising emerging battery material. A new class of solid-state lithium-sulfur batteries developed by Theion GmbH (Berlin,…

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Catalyst-coated membrane reduces electrolyzer stack cost for H2 production

A new catalyst-coated membrane (CCM) technology for hydrogen production, developed by Honeywell UOP (Des Plaines, Ill.; uop.honeywell.com), is undergoing performance validation testing in partnership with manufacturers of proton-exchange membrane (PEM) and anion-exchange membrane (AEM) electrolyzers. Made from both proprietary UOP…

Commercial debut for a process that makes ‘green’ pig iron

Last month, Vale S.A. (Rio de Janeiro, Brazil; www.vale.com) began construction on the first commercial plant to use its Tecnored process, which produces pig iron with biomass instead of metallurgical coal (coke). Located in Marabá, in the southeast of Pará,…

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Reduced fouling when pneumatically conveying lactose products

To ensure product safety and quality, products containing lactose (at dairy plants, for example) are processed under hygienic conditions. These strict hygiene conditions require frequent cleaning of pneumatic transport systems — typically every eight weeks. This procedure is both labor-intensive…