The continued and expanding use of digitalization technologies in the process industries have pushed facility operations from “automated” — featuring distributed control systems, programmable logic controllers, safety instrumented systems and others — toward “autonomous” operations, where technologies like machine-learning, open-software-defined…
A team of researchers at Iowa State University (ISU; Ames; www.iastate.edu) have developed a new bioreactor concept that streamlines production of value-added bioproducts at smaller scales by integrating three process steps (fermentation, product extraction and separation) into a single, compact…
Textile waste is one of the fastest-growing waste streams globally, and there are limited options available to efficiently recycle end-of-life textiles into useful materials. A new recycling approach developed by Renasens (Stockholm, Sweden; www.renasens.com) utilizes supercritical CO2 to recover intact…
Ammonia is a critical input for agricultural fertilizers, but NH3 production is plagued by volatile prices, difficult global logistics and high CO2 emissions. A new NH3-production system from the startup TalusAg (Austin, Texas; www.talusag.com) addresses these challenges with a modular…
Over decades of experimentation, molten-salt nuclear reactors have been shown to deliver high-temperature heat and extremely efficient electricity at reduced pressures. However, these reactors have yet to make the leap into widespread industrial adoption. Terrestrial Energy Inc. (Charlotte, N.C.; www.terrestrialenergy.com)…
A process for making pigments from cellulose for use in cosmetics, food and coatings applications has scaled up from a 1-ton/yr pilot unit to a process capable of generating multiple-hundreds of tons per year in a toll-manufacturing setting. The cellulose-derived…
Lubrizol (Cleveland, Ohio; www.lubrizol.com) recently began producing chlorinated polyvinyl chloride (CPVC) resin in commercial reactors equipped with light-emitting diodes (LEDs) as the light source, instead of the conventional mercury lamps. The company’s LED reactor technology enhances the thermal stability of…
Direct battery-recycling methods, such as re-lithiation — where depleted lithium is replenished directly onto cathodes via a solid-state reaction — hold many benefits over indirect methods, such as those relying on hydrometallurgy or pyrometallurgy, where cathodic structures are destroyed in…
Lithium-iron-phosphate (LFP) batteries offer a compelling combination of performance characteristics for stationary energy storage, including improved safety and longevity, when compared to other lithium battery chemistries, such as nickel- and cobalt-based formulations. However, there are limited recycling pathways dedicated to…
Synthesis of methanol from carbon dioxide is among the key goals for net-zero-CO2 production of chemicals and fuels. Previous investigation has suggested that indium oxide could serve as an effective catalyst for this reaction, but the structural details of the…