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Two studies point the way to cleaner syngas-to-hydrocarbons processes

The production of commercially important hydrocarbons from synthesis gas (syngas; mixtures of H2 and CO) using the Fischer-Tropsch (F-T) process is a key strategy for making fuels and chemicals from a range of non-petroleum feedstocks. But F-T processes are relatively…

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Nickel-based catalyst could allow recycling of mixed polyolefin waste

Among the major challenges facing efforts to chemically recycle common waste plastics is that many methods require a pure stream of a single type of polymer to be effective. Now, researchers at Northwestern University (NU; Evanston, Ill.; www.northwestern.edu), led by…

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Ultra-rapid electron curing streamlines electrode manufacturing

A new electron-curing system has demonstrated a high-speed, solvent-free production process for powerful battery electrodes at industrial scale. The production process, operated by Kodak Co. (Rochester, N.Y.; www.kodak.com) using the RaiCure™ platform developed by Ateios Systems Inc. (Newberry, Ind.; www.ateios.com),…

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Considerable scaleup underway for continuous carbon-fiber recycling

Carbon-fiber reinforced plastics (CFRPs) are used in a broad range of products, including automotive parts, construction materials and many others. Economically recycling these materials has proven challenging due to their multi-material makeup. Typically, they are chopped into pellets or strips…

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“Chemical sorting” process improves separation rate of solid contaminants from automotive waste

Processes to reuse plastics from end-of-life vehicles are complicated by solid contaminants — including pre-embedded metal and rubber components of different sizes and reinforcing glass fiber. Currently, recycling solids-containing waste-plastic parts is accomplished by physical sorting processes. Honda (Tokyo, Japan;…

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First continuous and scalable ambient pathway to electrically conductive plastics

Electrically conductive plastics, also known as conjugated polymers, bring many cutting-edge benefits for flexible sensors, medical devices, energy-storage systems and more. They are currently produced at relatively small volumes and come with extremely high prices. A novel technology discovered at…

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Improved version of PFAS capture-and-destruction technology commissioned in Germany

Following regulations for drinking water, increasingly stringent limits for per- and polyfluoroalkyl substances (PFAS) in industrial wastewater are anticipated, necessitating improved technology to handle higher rates of removal, as well as to destroy the compounds in concentrated samples. Gradiant (Boston,…

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CO2-utilization technology makes renewable acrylonitrile

Nearly all of the currently produced building-block chemical acrylonitrile (AN) results from the ammoxidation of propylene, a process that requires precise heat control and generates several toxic side products, such as hydrogen cyanide. The startup company Mars Materials (Houston, Tex.;…

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Novel PVC-recycling process piloted in Ohio

Polyvinyl chloride (PVC) is among the world’s most widely used polymers. Recycling PVC via mechanical and high-temperature chemical processes is challenging due to its chlorine content.The startup company Plastic Back (Tel Aviv, Israel; www.plastic-back.com) aims to raise the rates of…

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Novel electrolyzer reshapes power conversion and efficiency for green-hydrogen production

Eliminating the traditional electrolyte from electrolysis, a new electrolyzer design is aiming for higher efficiencies and lower costs in green hydrogen production. Tobe Energy (Oklahoma City, Okla.; www.tobe.energy) has developed a high-voltage all-stainless-steel electrolysis system that operates at much lower…