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New microreactors and flow loops improve asphaltene management

Asphaltenes are an ultra-complex fraction of crude petroleum that comprise a diverse population of molecules that vary in size, solubilities, aggregation states and hetero-atom contents. Asphaltene buildup and deposits create many operational and safety issues, and can occur anywhere in…

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On-demand electric heat can reach near-flame temperatures

Electrification provides an avenue for industrial decarbonization, but many electric-heating options cannot handle the high temperatures and scale required for industrial use. Electrified Thermal Solutions (ETS; Medford, Mass.; www.electrifiedthermal.com) has taken a new approach to industrial heating through its JouleHive…

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Isotope-enrichment process starts commercial production

Traditional isotope enrichment to separate radioactive atoms is highly capital intensive, and the supply chains for the materials are constrained, with the majority of enriching capability located in Russia. In a bid to expand isotope availability and lower costs, ASP…

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Next-generation encapsulation technology

Nucleic acid-based medications, such as mRNA vaccines, are opening up new therapeutic approaches. These active ingredients must be enclosed inside nanoparticles to ensure that they get to where they are needed inside the body’s cells. The Fraunhofer Institute for Production…

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A versatile sorbent that can clean metals from wastewater at a lower cost

At the 2024 Spring Meeting of the American Institute of Chemical Engineers (AIChE; www.aiche.org), a team from the National Energy Technology Laboratory (NETL; www.netl.doe.gov) presented on a recently patented technology for the removal of critical and heavy metals from wastewater…

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Extracting useful proteins from beer-brewing leftovers

Brewers’ spent grain (BSG) is the most significant byproduct of the beer-brewing industry, making up 85% of the total waste. Globally, about 36.4 million ton/yr of spent grain are produced. This spent grain is typically discarded after its primary use…

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Plant Watch: June 2024

Plant Watch Asahi Kasei starts operation of multi-module hydrogen pilot plant in Japan May 14, 2024 — Asahi Kasei Corp. (Tokyo; www.asahi-kasei.com) opened a new hydrogen pilot plant in Kawasaki, Japan. In the pilot plant, four 0.8-MW electrolyzer modules are…

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Advanced Column Internals Support Energy Efficiency

New packings and trays encourage effectiveness and energy efficiency in traditional and emerging applications Equipment for distillation, absorption, stripping, extraction and phase separation plays a major role in the chemical process industries (CPI). However, separation processes are notoriously energy intensive,…

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A next-generation membrane for durable fuel cells and electrolyzers

Hydrogen fuel cells and electrolyzers will be crucial technologies as the global energy transition progresses. However, both devices are often hampered by issues with durability and material costs — mainly associated with their membrane elements — which have slowed their…

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Storing and processing anhydrous hydrogen chloride as an ionic liquid

Hydrogen chloride is an important byproduct of the chemical industry, with over 9-million ton/yr generated by industrial chlorination processes, such as the production of chloromethanes and polymers (polyurethanes and polycarbonates). Although HCl can be easily recovered by gas scrubbing with…