One way to develop safer, more-sustainable chemical processes is to substitute potentially harmful chemicals with less-risky alternatives. Organic solvents, which are widely used in industrial processes, can pose health, safety and environmental risks. Researchers at Rice University (Houston, Tex.; www.rice.edu)…
Despite the abundance of nitrogen and hydrogen, industrial ammonia synthesis remains an energy-intensive process. Electrochemical methods have been suggested as potentially lower-energy alternatives to traditional ammonia synthesis, but these newer technologies often struggle with achieving key performance metrics. By integrating…
Capital intensity is among the current constraints on industrial-scale fermentation, because the hardware for steam sterilization of bioreactors is complex and expensive. After recently emerging from stealth status, the startup company Biosphere (Oakland, Calif.; www.biosphere.io) has launched a new reactor…
Many separation processes depend on chemical or thermal principles, such as solvent extraction or distillation, but in some cases, mechanical methods can provide effective separations with lower cost and energy requirements. Eirex (Vaughan, Ont., Canada; www.eirex.ca) has developed a proprietary…
An ExxonMobil Corp. (Spring, Tex.; www.exxonmobil.com) adhesive-resin finishing facility in Baton Rouge, La. has become the first commercial process-manufacturing facility to be controlled by an open, standards-based process automation system. This is a departure from the closed, proprietary systems currently…
Advanced technologies help pharmaceutical and semiconductor producers achieve excellence Chemical processors are under increased pressure to achieve operational excellence, which involves a balance of increasing yield, improving quality and reducing waste, while also cutting operational costs. Processors in high-purity industries…
Plant Watch LG Chem set to commence production of bio-based acrylic acid February 13, 2025 — LG Chem Ltd. (Seoul, South Korea; www.lgchem.com) will commence the production of bio-based acrylic acid in the second quarter of 2025, with plans to…
A pilot plant intended to manufacture silica aerogel products for different applications, including spray insulation, is being planned by the company Aeroskin Tech AG (Zurich, Switzerland; www.aeroskintech.com). Aerogels are dried gels that maintain their volume when dried, and have nanoscale…
A new thermolysis technology developed by Composite Recycling (Ecublens, Switzerland; www.composite-recycling.ch) breaks down fiber-reinforced polymers (FRPs) into their fundamental constituents, enabling reuse as valuable feedstock for the creation of new composite materials. “Past efforts to recycle composites have allowed waste…
Olivine, a magnesium-iron silicate mineral, is common in the earth’s subsurface, and can sometimes contain other valuable elements, such as cobalt, manganese and nickel. Olivine has been explored as a possible sink for atmospheric carbon dioxide in carbon-capture methods that…