Management is a process of managing risk; maintenance management is a process of managing risk for operational reliability. Since it is hard to manage what cannot be measured, effective maintenance management demands good data on machine health — a comprehensive…
A very common heat exchanger in the chemical process industries (CPI) is the vertical thermosiphon reboiler (VTR; Figure 1). Due to size and fluid-flow restrictions, however, its heat transfer rate is often quite low. The subcooled region formed at the…
Pumps Centrifugal pumps with cast or forged steel casings are typically appropriate for systems with large flowrates Positive displacement pumps frequently can handle smaller flowrates of less than 100 gal/min Sealless pumps (canned motor or magnetic drive) avoid the installation…
The perfect valve to control your process has been selected. The valve will pass your maximum flow. Everything is great, right? In some cases digging a little deeper might help. The control valve usually should not be the most…
The role of valves in a process is far from insignificant. These components enable engineers to control the vitals of a process: temperature, pressure, concentration, and flow. In some cases, the failure of a valve could be catastrophic and in…
Spray technology is a powerful tool used to achieve higher levels of overall process performance. Strategic decisions in selecting and employing spray technology can yield dramatic wins. Understanding sprays, drop size, and the strengths and characteristics of nozzle types and…
This article presents the fundamental concepts of the discharge coefficient, KD, of a relief valve or a safety relief valve, and flow resistance factor, KR, of a rupture disk, and their proper use in sizing an emergency relief system. When…
As regulatory issues, environmental sensitivity, and longterm water supply concerns increase, the chemical process industries (CPI) are considering ways to reduce their water discharges. In fact, more and more companies are evaluating the viability of zero-liquid-discharge (ZLD) processes. This usually…
Each compressed air system is typically composed of one or more compressors with a power source, control system, intake air filter, after cooler and separator, air receiver, air dryer, interconnecting piping and a distribution system to deliver air to points…
There are many criteria that the engineer considers when optimizing: maximization of product yield or quality; minimization of recycle flow or energy consumption; and economic indicators, such as maximization of profits, net present worth (NPW) and minimization of payback period…