I D
× COMMENTARY
Digitalization Game ChangersGame Changers
The technologies associated with the Industrial Internet of Things, and…
COVER STORYIN THE NEWSNEWSFRONTSCHEMENTATOR + Show More
Chemical Engineering MagazineChementator Briefs
ANG fueling station Ingevity (North Charleston, S.C.; www.ingevity.com) has completed…
BUSINESS NEWSTECHNICAL & PRACTICALFEATURE REPORTFACTS AT YOUR FINGERTIPSTECHNOLOGY PROFILESOLIDS PROCESSINGEQUIPMENT & SERVICESFOCUSNEW PRODUCTS + Show More SHOW PREVIEWS

Comment PDF

Reliability and Maintenance: Performance Trends of Top Performers in the CPI

By Jeff Dudley, Solomon Associates |

Focusing on a ‘reliability culture,’ mechanical availability and optimum costs leads to top performance Three factors drive manufacturing performance in the chemical process industries (CPI). These factors establish an operational culture that creates maximum availability of assets (mechanical availability) at an optimum cost. Results from the International Study of Plant Reliability and Maintenance Effectiveness (RAM Study), conducted by the authors employer [1], show that top performers focus on all three of the following factors: A reliability culture Mechanical availability Optimum cost The RAM Study uses an overall metric that incorporates the impact of all three factors and is known as the RAM Effectiveness Index (RAM EI).* Organizations with top-quartile (Q1) RAM EIs (referred to here as top performers) have many common traits, no matter what product they are producing and regardless of the scale of their production operations or the age of their facilities. Industry trends show that top performers come from all sectors of the CPI: They include users of continuous and batch processes, manufacturers of commodity and specialty products, and organizations both large and small. The same is true for second-, third-, and…
Related Content
The Changing Face of Maintenance
Connected enterprises and intelligent instrumentation promote predictive maintenance and improve reliability Process reliability is one of the most important factors…
Integrated Risk-Management Matrices
An overview of the tools available to reliability professionals for making their organization the best-in-class Since the 1960s, process facility…

Mettler Toledo

Reduce Explosion Risk in 2 Seconds with In Situ Oxygen Analysis

Changing to GPro® 500 in situ TDL sensors has reduced measurement time from 20 seconds to 2, and almost eliminated analyzer maintenance.

Chemical Engineering publishes FREE eletters that bring our original content to our readers in an easily accessible email format about once a week.
Subscribe Now
Reduce Explosion Risk in 2 Seconds with In Situ Oxygen Analysis
Tunable Diode Laser Spectroscopy in Critical Applications
Non-Contacting Gas Sensors Minimize the Risk of Corrosion to Plant Equipment.
5 ways to Optimize Production of Polymers and Intermediate Petrochemicals
7 Ways to Achieve Process Safety in Chemical Production

View More

Live chat by BoldChat