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Tower Doctor: The Case of the Lying Gamma Scan

Henry Kister shares lessons learned from troubleshooting distillation towers This conversation started in a course I was presenting in Sydney, Australia. I was about 15 minutes into my presentation when a delegate from a major petroleum refinery stopped me. “How…

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Chem Chronicles: A Look Back on 80 years of Thin-Film Evaporation

Eighty years ago, in 1944, Dr. Hans Müller from Winterthur, Switzerland filed a patent application for a device designed to process liquid substances at the Swiss Federal Institute of Intellectual Property in Bern. Liquids prone to fouling on heated surfaces,…

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Conducting Hazard Reviews: A Practical Guide to Implementing Impactful Process Hazard Analyses

The insights reported here will help guide and encourage engineers in facilitating high-quality and effective hazard analyses in their facilities Undertaking and completing a well-planned hazard review might just be the best thing you ever do on a single day…

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Modern Level-Measurement Technologies for CPI Applications

Advanced level measurement devices enhanced with intelligence solve CPI challenges Chemical processes often require handling media that is corrosive, flammable, explosive or toxic with wide ranges in temperature and pressure and characteristics that include steam, dust, foam, turbulence and condensation.…

Cost Engineering with Previously Owned Process Equipment

This article made available to you by: Previously used process equipment can offer significant cost advantages in capital construction projects, but there are important questions to consider before pursuing pre-owned equipment Many misconceptions persist in the marketplace about secondhand equipment.…

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Methods for Conceptual Capital-Cost Estimation

Conceptual capital-cost estimates are important for assessing the economic viability of proposed projects, but their usefulness depends on understanding how to appropriately apply the estimates Capital cost estimates are a crucial step in order to make prudent decisions regarding any…

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Facts At Your Fingertips: Steam Trap Operation

Steam is commonly used across the chemical process industries (CPI) for a variety of end uses, including process heating, mechanical drive, moderation of chemical reactions and fractionation of hydrocarbons. Heat exchangers, turbines, fractionating towers, stripping columns, and reaction vessels are…

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A more mechanical method for methanol manufacture

The demand for “green” methanol as a low-carbon fuel is rising, making it a valuable commodity, as well as a promising avenue for waste-carbon utilization, especially since it can be readily produced from “stranded” carbon sources, such as flare gas.…

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A more economical process for bio-succinic acid piloted

Bio-based succinic acid has been explored as a renewable building-block for a host of chemicals and polymers, but its production process remains costly due largely to the complicated purification process that generates a large waste stream. Now, researchers at the…

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Upgrading organic wastewater into fuel feedstocks

Although wastewater streams with high organic content — such as those from breweries and dairy facilities — can be difficult to treat and expensive to dispose of, there is potential to valorize their carbon content with the right process. Based…