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Focus On: Mechanical Recycling

Sort plastic flakes with this machine The new Innosort Flake (photo) is a high-throughput system for sorting plastic flakes. Enhanced features enable simultaneous flake sorting by polymer type, color and transparency, achieving unmatched quality, even from highly contaminated inputs, the…

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Process Control: Optimization at the Edge

The key technologies shaping industrial process control all work in tandem to support the ultimate goal of plant optimization Process control technologies are at the heart of all chemical process facilities, providing the foundation for safe and efficient plants. As…

Innovations in Pilot-Plant Distillation Process Design

Small-scale distillation processes have specific concerns that are different than commercial-scale distillation. Presented here are several topics, including column internals and column-sizing software, considered from the perspective of pilot-scale distillation The design and operation of laboratory- and pilot-scale columns are…

PCB terminal block for single-pair Ethernet

Single-pair Ethernet (SPE) is a powerful technology for realizing Industry 4.0 and IIoT applications. The Combicon range PCB (printed circuitboard) terminal blocks (photo) provide suitable connection technology. The networking of smart devices continues to advance. This applies in particular to…

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Facts At Your Fingertips: Overview of Reactor Types

Reactors are at the core of most processes in the chemical process industries (CPI) and are broken down most broadly by whether their operating mode is non-flow (batch) or continuous. Each reactor type has advantages and disadvantages depending on the…

Custom mixing systems optimize unique processing tasks

This company’s custom mixing systems (photo) are engineered to optimize unique processing projects, including batch size, material properties, agitation levels and more. Engineers can develop a mixing system that includes mixers and tanks from simple open-top designs to full ASME…

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Heat Pumps: Decarbonizing the Process Industries

As the chemical process industries push to decarbonize their businesses, heat pumps are emerging as a go-to alternative to fossil fuels. Efficient and cost-effective, heat pumps are a rapidly expanding solution for industrial heat demand In the drive to meet…

A dual-shaft mixer with 1,500-gal capacity

The purpose-built FDA-1500 mixer (photo) has a maximum working capacity of 1,500 gal and features a dish-bottom, stainless-steel mix vessel with a 50-psig heating/cooling jacket. The dome-style cover includes multiple charging ports, as well as a hinged manway for major…

IoT connectivity for isolated assets

The Wilsen.valve and Wilsen.node internet of things (IoT) sensor nodes (photo) wirelessly transmit data from spatially isolated assets to the network communication system. The battery-operated devices record measurement data, position data and the status of the connected sensors and wirelessly…

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A Brief Review of Natural Water’s Influence on Scale Formation in Heat Exchangers

Understanding the water chemistry is a first step in preventing heat-exchanger fouling At the two power plants and chemical plant in which this author formerly worked, the fresh-water-makeup supplies (two lakes and an underground aquifer adjacent to a river) all…