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Achieving Balance in Combustion

New hardware combined with monitoring technologies can help optimize combustion now and in the carbon-conscious future Combustion has long been a delicate balancing act. Chemical processors want their combustion systems to be fuel efficient and available for use, while at…

Facts At Your Fingertips: Heat-Transfer Fluid System Venting

Heat transfer fluids (HTFs) provide heating and cooling of process equipment, including reactors, autoclaves, distillation columns, reboilers, mixers and dryers. HTF system designs should provide for effective system venting, both of residual water at startup and of degradation products during…

Pipes, Tubes and Fittings

A portable pipe beveling tool prepares pipe for welding The Wart Millhog Portable Pipe Beveler (photo) is a right-angle I.D. clamping tool for performing any angle of end prep on 0.75 in. I.D. to 4-in. O.D. pipe of different schedules.…

Ethernet-APL: The Future of Field Connectivity

Ethernet Advanced Physical Layer (APL) provides connectivity between field-generated data and enterprise systems. Presented here is information on the design and operation of this rapidly expanding technology Process plants today have vast amounts of data available at the field level…

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Limpet tooth inspires strongest biomaterial

An interdisciplinary team of biologists, chemists and engineers from the University of Portsmouth (U.K.; www.port.ac.uk) have become the first to successfully grow a limpet-inspired biomaterial with extreme strength. The common limpet (Patella vulgata) is a small, snail-like mollusk with a…

Extending the operating temperature of biological phosphorus removal

Currently, enhanced biological phosphorus removal (EBPR) techniques in municipal wastewater-treatment plants (WWTPs) do not work well at temperatures above 25°C, which is common in warm countries. This limitation is expected to extend to more countries with the advent of global…

Achema Show 2022 Show Preview

Achema (www.achema.de), the global forum for the chemical engineering and process industries presented by Dechema e.V. (www.dechema.de), is taking place August 22–26 in Frankfurt am Main, Germany. This year’s event will feature over 2,000 exhibitors and a comprehensive technical program.…

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Tower Doctor: X-Raying The Patient: Gamma Scanning Vapor Cross-Flow Channeling

Henry Kister shares lessons learned from troubleshooting distillation towers In 1988, the author led a team to troubleshoot a chemical tower that was revamped to achieve a small increase in capacity (up to 4%) by increasing the tray hole areas…

Magnetic-Drive Positive-Displacement Pumps for Chemical Processing Applications

Advances in sliding-vane and internal-gear seal-less pump technologies can provide many benefits when compared to centrifugal pumps or more well-known positive-displacement pump options Facilities in the chemical process industries (CPI) use a wide array of flowing substances that must be…

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Upcycling of waste ABS into 3D-printable material with enhanced properties

In an advancement toward circularity for commodity plastics, researchers at the Oak Ridge National Laboratory (ORNL; Oak Ridge, Tenn.; www.ornl.gov) have developed a method for upcycling the commodity thermoplastic acrylonitrile butadiene styrene (ABS) into an ABS-vitrimer material that can be…