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Improving Efficiency, Safety and Profitability in Refining & Petrochemicals – the Role of Predictive Engineering Analytics
If you’re involved in equipment design, maximizing refinery uptime and efficiency, troubleshooting problems or preparing for turnarounds, and are interested in the latest predictive digital simulation and analytics technology, this webinar is for you.
Operational excellence and innovation are key to increasing profitability in the refining and petrochemicals industries. To outperform in today’s competitive market, engineers need tools that enable them to develop the most complete understanding of the complex physical and chemical processes occurring in the equipment and facilities they design, operate and maintain.
Whether it’s quantifying risk of vibration in piping, maldistribution of flow causing catalyst exhaustion, separation performance, combustion, thermal fatigue or coking, successful management of fluid and particle dynamics, heat transfer and structural behavior are critical for maximizing refinery uptime and process efficiency and avoiding unplanned shutdowns.
This webinar will introduce the role of simulation-based digital twins in operating more efficient, more reliable facilities and in meeting environmental regulations. It will provide specific case study examples of how a predictive engineering approach is being applied in refineries and process systems and adding value throughout the engineering life-cycle.
Calculating the ROI of Digital Solutions and the Opportunity to Improve Reliability
Bentley Systems is a leading global provider of software solutions for the design, construction, and operations of asset intensive infrastructures. Bentley Systems is leading the evolution of Digitization technologies that impact Reliability, Maintenance, and Operational Excellence in the Energy Sector, by harnessing the power of APM and Digital Twin technologies.
In this webinar we will propose a value hypothesis based on a theoretical 100,000 barrel a day refinery as it relates to our APM and Digital Twin technologies. We will then validate said value hypothesis, by sharing results from three of our users who deployed and leveraged our technologies. Our first user designed and implemented an Information Plant (IP) at its refinery that integrated the facility’s technical data, engineering resource planning information, and documents into one reliable system, improving and supporting daily operations, maintenance, projects, and business decisions. Our second user implemented AssetWise Asset Reliability to digitalize, automate, and compile all reliability and integrity analysis and inspection data management into one connected data environment integrated to SAP Enterprise Asset Management system for work execution. Our last user example brought all their refinery asset data and information together to contextualize, validate and visualize complete asset and reliability data into a complete Digital Twin.
Digital Reliability: 24/7 Real-Time Machinery Diagnostics
When it comes to the reliability of equipment in process facilities, it is imperative that operators, managers, and maintenance teams have a clear picture of each machine’s health in real-time. COMPACS represents a paradigm shift from sudden equipment failures to early detection and identification of issues. What does this mean for your facility?
In this webinar you will learn how to virtually eliminate all accidents and fires and knowing the real-time health of all the equipment in your facility empowers you to schedule maintenance and repairs in the most cost-effective manner possible.
This webinar will also cover:
Operator Driven Reliability
How to use Digital Reliability to Efficiently Plan Maintenance and Repairs
Maximizing Machinery Uptime and eliminating Unplanned Downtime
Gaining Accuracy and Repeatability in Flare Gas Measurement Technology
Ultrasonic is the leading technology used in flare gas measurement applications for the chemical and petrochemical industry. The primary area of application involves calculating greenhouse gas emissions based on the amount of flare gas measured in accordance with regulatory requirements. SICK technology, like the ultrasonic flare flowmeter technology, has been developed precisely for this purpose.
In this webinar, you will learn how SICK can provide high-quality flow measurement technology to ensure accurate and reliable measurement for a variety of flare gas compositions and applications.
Basics of Temperature Calibration
Misconceptions surrounding temperature sensors remain common in the chemical process industries, and this webinar is designed to address them. Subject matter experts Roy Tomalino and Ned Espy of Beamex will help webinar attendees readjust their temperature-calibration mindsets by clearing up misunderstandings and demonstrating methods such as:
- Common and advanced temperature applications
- How to successfully use a temperature dry block to calibrate sensors
- Calibration of a traditional single-sensor probe
- Calibrating multiple sensors simultaneously augments time savings
Join us as we demystify temperature calibration!
Improve Plant Reliability, Efficiency, and Reduce Energy/Maintenance Costs with Flow Analysis Software
How much operational down time did your plant have in the last 5 years due to expensive system repairs caused by various operational problems? What was the maintenance cost for equipment repair after repair? How much did it cost to operate the system when it was running? Is there a solution available that can help minimize downtime, reduce repair/maintenance/energy costs, and increase profitability?
These are questions that all plant owners and operators should be asking themselves because operational problems may happen frequently. The good news is that there are tremendous opportunities available to solve these issues and dramatically improve the bottom-line profitability of plant operation!
Come and learn how one particular chemical plant gained a dramatic increase in reliability and efficiency after dealing with 5 years of expensive repairs costing over $1.23 million.
Interlocking to Drive Usability
Interlocking has evolved from physical relays and contacts to a software implementation of relays and contacts. Because software implementations are cheaper and easier to implement and to change, this can have the unintended consequence of creating complex interlocking schemas that are difficult to identify why a piece of equipment will not start.
This presentation will look at the engineering of interlocks as well as the operational strategies to give operators and technicians the tools necessary to quickly and effectively identify why a piece of equipment will not start or why it tripped offline.
How Digital Sample Systems Improve Efficiency and Reduce Costs in Chemical Plants
In this webinar, learn how digital sample systems enable you to leverage the three pillars of a successful digital program – data, analysis, and tools – so you can increase operational effectiveness, optimize asset availability, get the most out of limited human resources and cut costs. You’ll discover how connected digital sample systems technologies differ from traditional sample systems and why digital connectivity supports more cost-effective predictive maintenance practices. Plus, for a real-world perspective, LyondellBasell will share insights into what prompted them to implement a digital sampling system in several/one of their processing plants and how this new technology has impacted its operations.
Electrolysis Hydrogen Will Revolutionize Hydrogen Availability and Benefits
Green hydrogen, made economically using abundant, cost-effective renewable energy, is creating new chemical synthesis opportunities – fuels, intermediates, and polymers. As hydrogen storage continues to be a challenge, the ability to flexibly create storable products from hydrogen enables more effective use of hydrogen made from renewables. This webinar will introduce and discuss the challenges and opportunities created.
A Chemical Producer’s Guide to DCS Migrations Part 2: Implementation
This webinar will explore best-in-class approaches to DCS migrations in the chemical industry. The presenters will discuss areas of high risk around cost, scope-creep and schedule overruns; they'll also explore ways to mitigate risks during project execution. Better understand how to successfully implement your DCS migration project.
A Chemical Producer’s Guide to DCS Migrations Part 1: Planning
FREEVIEW ON DEMAND
This webinar will explore best-in-class approaches to DCS migrations in the chemical industry. It will focus on how to begin a successful DCS migration by addressing the justification and defining scope to gain insights into cost, schedule and impact on operations. As part of the discussion, MAVERICK Technologies and Rockwell Automation will share examples of how they help customers be innovative when migrating their DCS to help enable data-driven operations. Don't simply replicate decades-old technologies - innovate.
How To Tackle Common Powder Flow Issues
FREEVIEW ON DEMAND
More than 70% of all products contain ingredients that are handled in bulk solid form at some point during the production process. While bulk solid and powder handling is extremely common in industry, even some of the most basic fundamentals of material handling remain poorly-understood – largely because our education generally only focuses on handling liquids and gases, while bulk solids handling is usually left out. This lack of understanding often leads to numerous problems that can significantly delay project startup, bottleneck production, increase labor requirements, impact product quality, and potentially create unsafe working conditions. This presentation will focus on some of the most common material handling problems – e.g., flow stoppages/plugging, erratic flow, material non-uniformity, etc. – and will discuss proven and practical scientific approaches for solving them.
Reduce the human error impact on your Safety Instrumented System (SIS) with embedded Safety Lifecycle Tools
FREEVIEW ON DEMAND
Many operating process facilities work around highly hazardous chemicals and are faced with having to manage their process risks using sophisticated programmable safety instrumented system (SIS). As one might expect, employing the use of such technology opens up plenty of opportunity for human error such as; incorrectly specifying the wrong technology, level of redundancy needed, as well as properly managing the entire system after installation.
Over the past several years, national and international standards that were focused on the implementation of SIS’s moved towards performance oriented, rather than prescriptive. This simply meant, that these standards didn’t mandate the type of technology, level of redundancy, or maintenance test intervals, etc., instead they described what must be done to manage your process risks to tolerable levels. This was in line with OSHA’s national legislation for the U.S. (29 CFR 1910.119) on process safety management (PSM), which states that users must ‘determine and document’ that their facilities are designed and operating in a safe manner.
Introduction to 2-wire Coriolis Technology
FREEVIEW ON DEMAND
Chemical plants and refineries around the world are dealing with unreliable legacy 2-wire flow points and are looking for an upgrade migration path to a more accurate and reliable measurement. Traditionally, Coriolis meters have not been considered part of the 2-wire upgrade option, but Emerson’s recent release of the Micro Motion 4200 2-wire Coriolis transmitter that is now a possibility.
The 2-wire Coriolis flow meter improves reliability by providing an accurate mass flow and density measurement. It accommodates change by replacing unreliable legacy 2-wire devices and optimizing production, ensuring safety by producing accurate fills, resulting in less exposure or spills due to overfilling. Upgrading to 2-wire Coriolis also reduces cost because of reduced need for engineering and planning time.
Building a Digital Twin for the Process Industry
FREEVIEW ON DEMAND
Owners need easy access to accurate, up to date, engineering information and they need tools that make it simple to keep that engineering data up-to-date over the lifecycle of the plant, reflecting changes due to routine maintenance, turnaround or large-scale revamp projects. It takes too much time and effort to gather and verify the information they need to make decisions effectively, and for older plants that do not have 3D models, there is simply no visual way to verify and check information easily.
Wet process analyzer for FPD and solar cell manufacturing for semi-conductors
Crude distillation unit (CDU) optimization
Video - A new era of temperature measurement in the chemical industry
Expectations are shifting: How measurement solutions can help overcome chemical industry challenges