Mobile Navigation

Heat Transfer

Member Exclusive

Spiral Plate Heat Exchangers: Sizing Units for Cooling Non-Newtonian Slurries

Gooch Thermal Systems Spiral plate heat exchangers are ideal for cooling slurries and viscous fluids. The performance of these units is characterized by increased turbulent heat transfer, reduced fouling, greater ease of maintenance, and more compact size compared to many…

Member Exclusive

This new process makes biogasoline from carbohydrates

In late March, the world’s first demonstration plant for converting sugars directly into gasoline started up at the Madison, Wisc., facilities of Virent Energy Systems, Inc. (www.virent.com). The demonstration plant — part of a joint R&D collaboration of Virent and…

Member Exclusive

A process that makes ‘green jet fuel’ is slated for commercialization

Honeywells UOP LLC (Des Plaines, Ill.; www.uop.com) has developed a process that makes a renewable, “drop-in” jet fuel from sustainable oils, including camelina, tallow, jatropha or algae. Similar to the the UOP/Eni Ecofining process for making Green Diesel fuel (CE,…

Member Exclusive

Revamped hydrotreater co-processes light gas oil and tall oil derivative to produce ULSD

Co-processing of biomass-derived feed with petroleum feed for the production of diesel fuel is a tricky business, given that the former (unlike petroleum) contains oxygen. The oxygenates can be removed by hydrotreating, which converts the biofeed to normal paraffins, but…

Member Exclusive

Full-Length Sleeving for Process Heat Exchanger Tubes

As heat exchangers age, their tube thickness decreases because of erosion, corrosion or a combination of both. Installing thin sleeves in tubes in which the tube walls have become so thin that failure is imminent is a maintenance technique useful…

Improving Biodiesel Processing

Biodiesel, the methyl ester of fatty acids, has been accepted as a renewable-sourced alternative to fossil-derived diesel fuel. Today in many parts of the world, biodiesel is already blended with diesel fuel up to about 5%. Presently the demand for…

Member Exclusive

Saving Energy In Regenerative Oxidizers

Oxidation of volatile organic compounds (VOCs) in regenerative thermal oxidizers (RTOs) is the most common process in the chemical process industries (CPI) for removing diluted emissions of VOCs and carbon monoxide from stationary air- pollution sources. Thousands of RTOs operate…

Member Exclusive

Kettle Troubleshooting

A survey of tower failures [ 1 ] ranks kettle reboilers as the most troublesome reboiler type in the chemical process industries (CPI). Excessive pressure drop in kettle reboiler circuits is the prominent kettle malfunction, causing liquid to back up…

Member Exclusive

Doing an Energy Audit

Today’s high costs of energy make an energy audit evaluation of process facilities a must. Most plants were designed and built when energy costs were low by today’s standards. This makes facilities that have not been reviewed for energy efficiency…

Member Exclusive

Maximizing Heat-Transfer Fluid Longevity

Faced with increased workloads and time and budget constraints that often restrict external training support, many chemical process operators are forced to get the most out of their heat transfer system with less help. This article offers recommendations for how…