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Heat Transfer

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Spiral Plate Heat Exchangers: Sizing Units for Cooling Non-Newtonian Slurries

Gooch Thermal Systems Spiral plate heat exchangers are ideal for cooling slurries and viscous fluids. The performance of these units is characterized by increased turbulent heat transfer, reduced fouling, greater ease of maintenance, and more compact size compared to many…

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Full-Length Sleeving for Process Heat Exchanger Tubes

As heat exchangers age, their tube thickness decreases because of erosion, corrosion or a combination of both. Installing thin sleeves in tubes in which the tube walls have become so thin that failure is imminent is a maintenance technique useful…

Improving Biodiesel Processing

Biodiesel, the methyl ester of fatty acids, has been accepted as a renewable-sourced alternative to fossil-derived diesel fuel. Today in many parts of the world, biodiesel is already blended with diesel fuel up to about 5%. Presently the demand for…

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Saving Energy In Regenerative Oxidizers

Oxidation of volatile organic compounds (VOCs) in regenerative thermal oxidizers (RTOs) is the most common process in the chemical process industries (CPI) for removing diluted emissions of VOCs and carbon monoxide from stationary air- pollution sources. Thousands of RTOs operate…

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Kettle Troubleshooting

A survey of tower failures [ 1 ] ranks kettle reboilers as the most troublesome reboiler type in the chemical process industries (CPI). Excessive pressure drop in kettle reboiler circuits is the prominent kettle malfunction, causing liquid to back up…

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Doing an Energy Audit

Today’s high costs of energy make an energy audit evaluation of process facilities a must. Most plants were designed and built when energy costs were low by today’s standards. This makes facilities that have not been reviewed for energy efficiency…

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Maximizing Heat-Transfer Fluid Longevity

Faced with increased workloads and time and budget constraints that often restrict external training support, many chemical process operators are forced to get the most out of their heat transfer system with less help. This article offers recommendations for how…

Biomass Combustion Offers 3-to-1 Fuel Cost Reduction

Among the most pressing concerns for the chemical process industries (CPI) are weathering the global economic recession and dealing with anticipated carbon emissions regulations. Switching from oil and gas to biomass for fuel in a CPI plant is a relatively…

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Direct-Fired Heaters: Evaluate Thermal Performance And the Effects of Fouling

Direct-fired heaters find wide application throughout the chemical process industries (CPI) and are common in petroleum refineries, where they are used to preheat petroleum or petroleum-derived feedstocks in advance of downstream process operations. Since excessive internal tube fouling occurs above…

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Heat Transfer: System Design II

Click here for full pdf version of this article - includes all graphs, charts, tables, and author information EXPANSION TANK A well designed expansion tank: 1. Maintains a static pump-suction head 2. Compensates for temperature-related volume and pressure changes 3.…