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Earthquake fractionation

Some columns sway with the wind; some columns sway with the waves. In fact, hundreds of columns now reside offshore, on platforms and on barges. Most dry and sweeten gases. Some distill. The trays and packing distributors of such columns…

Effective Plant Safety Management

Although plant safety should be a top priority every day, there are certain times when extra vigilance is needed to make sure that safety practices are being maintained. This article outlines three periods deemed to be “critical” for plant safety…

Safety-Instrumented Systems: Control Valves As Final Elements

History is a constant reminder that accidents and catastrophic events can and do occur in process environments. As processes become more complex (for instance, allowing for greater operating temperatures and pressures to be used) and existing basic process control systems…

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Did somebody say pilot plant?

During the first three days of last month’s AIChE Annual Meeting (November 7–12; Salt Lake City, Utah), like many attendees, I hopped from session to session listening to those papers that were of the most interest to me. Generally, I…

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Filtration Centrifuges: An Overview

To solve the task of solid-liquid (S-L) separation in the chemical process industries (CPI), a wide variety of methods are invariably used. Many of these methods are not mutually exclusive and include a selection of technologies that can be expediently…

Heat Transfer Fluid Leaks: Break the Fire Triangle

Management of process plants requires the understanding and application of the fundamental tenets of safe design, construction, and operation of each facility. In that context, many years of practical experience with systems that use very high-temperature organic heat-transfer media has…

Chemical Lifecycle Management

Chemicals in production and laboratory environments alike have three distinct lifecycle phases: the first is procurement and inventory storage; the second is use in a manufacturing process or research program; and the third is post-use, including onsite handling, removal and…

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Optimizing Reciprocating Compressors for CPI Plants

Reciprocating compressors — the most commonly used type of compressor throughout the chemical process industries (CPI) — are flexible and efficient, and they can generate high head (from several bar to several thousand bar) independent of gas density. Worldwide, the…

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Project design decision-making: Option lists

Most of the more than $100 billion in capital spending and $1.2 trillion in prodution costs spent annually by the chemical process industries (CPI) is committed by decisions made in the early phases of process development and plant design. A…

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Process Pump Control

When automating fluid handling processes, it is critical to ensure that you are using the best type of pump for the process, and to understand how to control the type of pump you are using. The two major classes of…