Successfully scaling up a mixing process involves understanding several important timescale parameters that can impact chemical reactions and equipment performance Many industrial processes are defined by rates. For example, rates of mass and heat transfer, rates of reaction and rates…
Nitrogen (N2) makes up 78% of ambient air (20.95% of air is oxygen). N2 is an inert (non-flammable) gas used in industrial plants to prevent undesirable chemical reactions from occurring. Nitrogen is the most common inert gas used in the…
Special considerations must be made for loading expensive solid catalyst materials into fixed-bed and tubular reactors Most units in the chemical process industries (CPI) use complex and expensive heterogeneous catalysts aimed at improving reaction performance. Although sometimes overlooked, the solids-handling…
Hydrogenation is an important reaction in many sectors of the chemical process industries (CPI), but H2 gas is not only expensive, its use requires considerable safety measures to prevent explosions. Significant cost savings could be achieved if hydrogenations did not…
Five innovative technologies have been selected as finalists for the 2021 Kirkpatrick Award for Chemical Engineering Achievement.* The finalists were selected based on three criteria: the difficulty of chemical engineering problems met and solved; novelty of the technology; and evidence…
Caprolactam (Figure 1) is a cyclic amide widely used as a chemical intermediate. The main forms of caprolactam are molten (liquid) and flakes. At ambient temperatures, it is a white, hygroscopic, crystalline solid. Almost all caprolactam is used as monomer…
There are several technologies used in the disposal of landfill gas (LFG). Here are some key elements that can guide engineers in designing an optimized LFG processing plant People generate trash. Trash is stored in landfills. Landfills contain bacteria, which…
Managing the risk from combustible dust explosions involves a number of strategies for preventing explosions, as well as isolating, venting and suppressing explosions if they occur. Complying with applicable NFPA standards is a pathway toward minimizing risk Combustible dust explosions…
Physical adsorption phenomena play a critical role in many separation and purification processes, including separations of industrial gases, purification of gases, moisture removal from fluids, water purification and others. Adsorption is a surface phenomenon in which a fluid (gas or…
Following a standardized project-development process, in combination with a robust cost-estimate classification system, can help to ensure that projects meet their financial goals Cost estimating is critical to support decision-making during the project development process for projects in the chemical…