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Process Water Treatment – Challenges and Solutions

    Depending on their location and on other factors, chemical-process-industries (CPI) plants obtain their process water from a diverse range of sources (see Process Water Supply — the Big Picture, Chem. Eng., May 2005, pp. 32–34.). The water from…

Consider Alternate Fuels To Cut Costs

    Fuel costs rose sharply in 2005 because of hurricane damage to U.S. interests in the Gulf of Mexico, and international developments in the oil supply market. Competing fuels — coal and natural gas — rose in price in…

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Short-Cut Piping Costs

    Engineers often need to predict the cost of piping and pipefitting associated with a process unit. Even though detailed prices are available, finding and organizing them takes time and costs money. For those needing a quick method of…

Focus On: Pressure Measurement

These miniature regulators are ideal for gas instruments The compact DM3000 (photo, left) allows flow control systems for process or laboratory instrumentation to be constructed in small spaces. With a flow coefficient (Cv) of 0.1 and a maximum inlet pressure…

Chementator: A dosimeter monitors long-term exposure to phosgene

Phosgene is widely used for making fine chemicals, pharmaceutical intermediates, and polymers such as isocyanates, polyurethanes and polycarbonates. But phosgene is highly toxic, and although gas detectors are required to monitor for dangerous leaks, they cannot determine if workers have…

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Chementator: A bioprocess to make natural plastic makes its commercial debut

Archer Daniels Midland Co. (Decatur, Ill.; edlinks.com/5827-542) plans to build the world’s first commercial plant to produce PHA (polyhydroxyalkanoates), which are high-performance plastics made from renewable resources, such as corn sugar. The plant, to be located at a major ADM…

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Chementator: Hydrogen power

BP (London; edlinks.chemengonline.com/5827-544) and Edison Mission Group, a subsidiary of Edison International (Rosemead, Calif.; edlinks.chemengonline.com/5827-545), are planning a $1-billion, hydrogen-fueled power plant — said to be the first-of-a-kind — for generating electricity with minimal emissions of carbon dioxide. Detailed engineering…

Dust collection focuses on smaller particles

    A direct link between the size of particles and their potential for causing health problems is what has the U.S. Environmental Protection Agency (EPA; Washington, D.C.; epa.gov) concerned about particulate matter (PM) that is 10µm in diameter or…

Minimize Trapped Components in Distillation Columns

Minor components trapped in distillation columns can react to form solids that cause major problems. The conventional responses to this situation focus upon dealing with the solids after they have become formed. A better strategy consists of preventing or minimizing…

Green chemistry — there’s a lot still left to do

Last August, the comments on this page saluted recent achievements of BASF Corp., Merck, Archer Daniels Midland and other winners of the U.S.’s 2005 Presidential Green Chemistry Challenge Program, administered by the Environmental Protection Agency (Green-chemistry feats bring in the…