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This batch reactor saves time, energy, space and more

Batch reactors are widely used throughout the chemical process industries (CPI), and the basic design has not radically changed for many decades. Nevertheless, precise temperature control of batch processes continues to be a common problem. Now, a new design of…

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Selective production of MEG from CO2 in a single step

The startup company RenewCO2 (Piscataway, N.J.; www.renewco2.com) has developed a catalyzed electrochemical process for selectively producing monoethylene glycol (MEG) in a single step using byproduct carbon dioxide from other processes as feedstock. MEG is important industrially because it is the…

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New method selectively extracts magnesium salt from seawater

Magnesium metal is important for several emerging potential sustainability-related applications, including carbon capture, low-carbon cement and energy storage. These potential applications are driving efforts to efficiently produce magnesium hydroxide, the raw material for manufacturing Mg metal. It is possible to…

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Chementator Briefs

Catalysts by AM In late September, BASF SE (Ludwigshafen, Germany; www.basf.com) introduced X3D, a new additive-manufacturing (AM; 3D printing) technology for shaping catalysts. Catalysts produced with this technology feature an open structure, resulting in a reduction of the pressure drop…

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Engineering duckweed to increase oil production

Scientists at the U.S. Dept. of Energy’s Brookhaven National Laboratory (BNL; Upton, N.Y.; www.bnl.gov) and collaborators at Cold Spring Harbor Laboratory (CSHL; Laurel Hollow, N.Y.; www.cshl.edu) have genetically engineered a strain of duckweed (Lemna japonica) to produce high yields of…

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A process for making improved composite insulation material

Hollow silica particles (HSPs) are materials of interest for thermal insulation applications because of their very low thermal conductivity, but the particles pose health hazards and the powder is impractical to use, so scientists have been trying to incorporate HSPs…

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Another step towards ‘green’ steel

Last month, Metso Outotec Corp. (Helsinki, Finland; www.mogroup.com) introduced NextGen Pelletizing — a visionary concept for the next generation of iron-ore pelletizing plants that strive to be carbon neutral and autonomous. According to the company, the combination of innovations —…

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Sputtering process enables production of large, iridium-lean MEAs

Polymer electrolyte membrane (PEM) electrolysis uses a membrane-electrode assembly (MEA) that integrates the electrolyte membrane and electrode (diagram). Large-scale hydrogen conversion of electricity requires a large number of MEAs, which is a drawback for scaleup, because the MEA relies on…

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Chementator Briefs [October 2022]

E-Cracking Last month, construction began on the world’s first demonstration plant for large-scale, electrically heated steam cracker furnaces. The demonstration plant will be fully integrated into one of the existing steam crackers at BASF’s Verbund site in Ludwigshafen, Germany. It…

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This inorganic fiber-based paper passively cools buildings, vehicles and much more

A new paper material developed at Northeastern University (Boston, Mass.; www.northeastern.edu) is capable of passive cooling, potentially reducing the energy load required for air conditioning in buildings. “The paper is made from fibers of a calcium-based material called hydroxyapatite. The…