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Processing & Handling

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CO2 captured in stationary energy storage battery

An Oak Ridge National Laboratory (ORNL) team created and tested two different formulations for stationary batteries that could utilize CO2 from industrial sources while storing energy from wind turbines and solar panels. Consisting of two electrodes in a saltwater solution,…

A new reactor system for producing polymers

Traditionally, many polymerization reactions are carried out batchwise in reactor vessels, with the reaction taking place in solution, emulsion or in a melt. This procedure reaches its limits if, for example, the reaction is very exothermic or the viscosity increases…

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This patented process improves grease handling

Calcium-sulfonate complex greases are widely used in applications in the pulp-and-paper, marine and steel-manufacturing sectors. Within an ever-volatile lithium market, calcium-sulfonate greases are increasingly seen as a reliable alternative to lithium-based greases. However, typical methods for preparing high-performance calcium-sulfonate grease…

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Reducing CO2 to formic acid

A research team led by Kenneth C. Neyerlin at the National Renewable Energy Laboratory (NREL; Golden, Colo.; www.nrel.gov), with members from Argonne National Laboratory (Lemont, Ill; www.anl.gov) and Oak Ridge National Laboratory (Tenn.; www.ornl.gov) has developed a membrane electrode assembly…

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How to Conduct a Thermal Audit of an Industrial Facility

The efficiency of steam-generating and distribution systems can be improved incrementally, but more substantial gains can be found using pinch analysis for better heat recovery When it comes to improving the energy efficiency of a thermal system, most industrial organizations…

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Modular Construction: Choosing the Optimal Module Type

Plant process modules are not a one-size-fits-all solution. These considerations can help determine the best size for your project With the growing recognition of the advantages of modular construction over traditional field construction [1, 2], it’s no surprise that an…

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Advanced Column Internals Support Energy Efficiency

New packings and trays encourage effectiveness and energy efficiency in traditional and emerging applications Equipment for distillation, absorption, stripping, extraction and phase separation plays a major role in the chemical process industries (CPI). However, separation processes are notoriously energy intensive,…

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Facts At Your Fingertips: Cooling Tower Basics

Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…

Golden Rules of Electrical Temperature Measurement

Understand and follow these tips to ensure accurate and reliable temperature values Even though electrical thermometers are used quite frequently in chemical process industries (CPI) plants, people often underestimate just how wrong the temperature displayed can be if these measurements…

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Making cement with 70% lower CO2 emissions

A process commercialized by Fortera Corp. (San Jose, Calif.; www.forteraglobal.com) creates a cement product that reduces CO2 emissions by 70% on a ton-for-ton basis, and can be blended with conventional cement or used as a standalone material to make ready-mix…