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Separation Processes

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Harnessing the Power of a Cyclone

Due to their simplicity of construction, lack of moving parts, ability to operate at a wide range of temperatures and pressures, low capital and operating cost, cyclones have been the workhorse for gas-solid separation in a wide variety of industries.…

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Tips for Selecting Highly Efficient Cyclones

[Originally published in the May 1995 issue of Chemical Engineering] Cyclone dust collectors have been used - and misused - all over the world for more than 100 years. One reason for the misuse is a common perception among users…

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‘I do not believe in entrainment’

It was the Dr. James R. Fair Heritage Distillation Symposium at the Chicago AIChE meeting last month. I had decided to finally give a presentation about something that has been bugging me since October 28, 1974, my first day as…

Focus on Dryers and Evaporators

The Witte Co. This salt-drying system recycles hot exhaust air Among a host of advantages, the bulk salt-dryer system (photo) from this company captures half of its hot exhaust air for recycling, which both reduces energy requirements and cuts the…

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Distillation Back Mixing: Impact on Batch Yields

Several case histories illustrate the benefits of identifying and correcting poorly designed reflux and product-handling systems Manufacturers of specialty chemicals are routinely required to reduce costs and increase the production of their high-value products. Specifically, competitive pressures from the developing…

These Filters Compactly Provide Large Membrane Surface Areas…

The ongoing scaleup of numerous microfiltration plants has increased demand for filtration modules with large membrane surface areas — a demand adequately met by the new Microdyn and Seprodyn tubular modules, MD220 TP 2L (photo) and SE220 TP 1L. While…

Powerful, high-flow filtration in a compact footprint

The AFR Series Tubular Backwash Filter System (photo) is designed for continuous, high-flow filtration (single-system flowrates up to 2,000 gal/min and 454 m 3 /h). The system is designed to replace a much larger eight-station tubular multiplex system in a…

Optimize spray drying with this simulation tool

Developed over the last three years, Drynetics is a concept for using computer simulations to optimize a spray drying plant (photo). The model is put into the computational fluid dynamics (CFD) simulations of full-scale spray dryers, and incorporates the know-how…

These membranes enable higher pressure operation of RO plants

This firm has modified its spiral-wound membrane elements in a way that enables reverse osmosis (RO) desalination plants to operate at pressures of up to 120 bars — considerably higher than the 80 bars used in conventionally driven, high-pressure RO…

Pista Turbo grit washer

The Pista Turbo grit washer contains new technology that can achieves grit retention of 95% down to 140 mesh particle size. It can produce drier and cleaner grit with less putrescible organic material. The new technology, called Tri-cleanse, features intense…