Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…
Flow batteries have been widely deployed in large-scale energy-storage applications in recent years, but the low energy density and high cost of the incumbent vanadium electrolyte limit the long-term return on investment of such systems. A new organic redox flow-battery…
The idea of vendor-neutral industrial control systems built on open standards that allow for interoperability among hardware and software components has been swirling within the industrial automation industry for the past 12 years, but progress toward this objective to date…
Plant Watch Solstice Advanced Materials to expand uranium conversion site in Illinois February 11, 2026 — Solstice Advanced Materials (Morris Plains, N.J.; www.solstice.com) has invested in debottlenecking projects at its facility in Metropolis Works, Ill., resulting in a production expansion…
Many in the chemical process industries (CPI) view generative artificial intelligence (genAI) as a powerful augmentation layer for the modern chemical workforce, and one that can unlock insights faster, lead to leaner operations and provide a more intuitive interface between…
Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…
Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…
When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…
A new process called BioSintering takes advantage of plant-based bio-active molecules to fuse together particles at mild temperatures, yielding an alternative material for conventional ceramic tiles with a much lower carbon footprint. Developed by Dekiln (Manchester, U.K.; www.dekiln.com), the technology…
Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…