Chemical Engineering
A more straightforward condensation route from bioethanol to linear alcohols
Linear alcohols, such as butanol, hexanol and octanol are widely used in coatings, adhesives, surfactants, detergents, lubricants, cosmetics and many other products, as well as fuels. Typical industrial methods for producing these alcohols rely on fossil resources and low-selectivity mechanisms…
Alkaline thermal process generates hydrogen fuel from mixed plastic waste
A team of researchers from the Ewha Women’s University (Seoul, South Korea; www.ewha.ac.kr) and the University of California at Los Angeles (UCLA; www.ucla.edu) have taken a step toward addressing one of the main challenges in plastics recycling — economically processing…
Novel microwave method reshapes thermal regeneration for direct-air CO2 capture
Many direct-air capture (DAC) technologies employ sorbent materials to remove CO2 from ambient air. These sorbents require periodic thermal regeneration — typically using steam — to release bound CO2. This thermal regeneration step is often the largest cost and energy…
Facts At Your Fingertips: Net Positive Suction Head: NPSHa versus NPSHr
Net positive suction head (NPSH) is a crucial topic for the design, selection and operation of pump systems in chemical process industries (CPI) facilities. This one-page reference provides information about NPSH available (NPSHa) and NPSH required (NPSHr). Hydrostatic pressure Hydrostatic…
Multivariable Sensors Offer Better Accuracy and Insight
Multivariable measurements can help optimize processes and drive sustainability With chemical manufacturers under pressure to gain a better understanding of their processes, improve operational efficiency and safety, control costs and provide accurate data to regulators, the use of multivariable process…
Extending the Life of Legacy Rotary Dryers
Rotary dryers are often in operation for many decades after their initial commissioning. This article provides a decision framework to consider whether to upgrade, repair or replace an aging rotary dryer Rotary dryers are fundamental to ensuring product quality and…
Self-Neutralization of Nitric Acid Wastewater in a Wastewater Treatment Plant
Harnessing the alkalinity generation during denitrification in the treatment of acidic wastewater from a chemical-manufacturing facility in a wastewater treatment plant (WWTP) results in self-neutralization, offering cost savings and other benefits Facilities throughout the chemical process industries (CPI) produce large…
Overcoming Material-Transfer Challenges in Food Processing Applications
A customized material-transfer unit was designed for the in-house supply and transport of raw materials, seamlessly linking the process steps of dietary supplement manufacturing while minimizing contamination and dust The stringent demands of the food industry create significant challenges for…
Bulk-Solids Storage and Flow: Silos and Stockpiles
This article provides guidance on the selection and sizing of silos and stockpiles in bulk-solids-handling operations, and clarifies misconceptions surrounding gravity-reclaim storage systems for bulk-solids materials Gravity-reclaim systems for bulk-solids handling rely solely on gravity to withdraw material from storage…
Alignment on worker chemical safety
In the U.S., worker chemical safety is a key concern at a wide range of industrial facilities. The current regulatory framework for worker chemical safety is overseen by two federal agencies: traditionally, by the Occupational Safety and Health Administration (OSHA;…