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Chemical Engineering

World’s first grid-connected iron-air battery now operational in the Netherlands

The Netherlands-based startup company Ore Energy (Amsterdam, the Netherlands; www.oreenergy.com) recently announced that it has successfully connected its flagship iron-air battery system to the electric grid in the city of Delft, the Netherlands. It is the first iron-air battery system…

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This process can fully mineralize PFAS with no toxic byproducts

Breaking the stable carbon-fluorine bonds within per- and polyfluoroalkyl substances (PFAS) is one of the most significant challenges in mitigating persistent PFAS pollution. The Hydrothermal Alkaline Technology (HALT; diagram), invented at the Colorado School of Mines (Golden, Colo.; www.mines.edu) and…

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New reactor supports organic-assisted electrolysis for green hydrogen

The production of “green” hydrogen via electrolysis is seen as a key decarbonization pathway for certain industry sectors, but its efficiency can be hampered by a number of factors, including the accumulation of gas bubbles on electrode surfaces within electrolyzers…

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Switchable solvent supports freshwater extraction from hypersaline brine

Extremely high-salinity water streams present difficulties for many types of processing equipment, such as membranes and filters, and most commercial treatment methods involve thermal evaporators or crystallization, which are energy-intensive and require special anti-corrosion materials. A new membrane-less, non-evaporative process…

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Carbon dioxide removal combined with desalination

Most existing carbon-dioxide removal (CDR) approaches have focused on air, but the volumetric concentration of dissolved inorganic CO2 in surface water is much higher (150X) than its concentration in the atmosphere. Removing CO2 from water could prove to be a…

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Novel reactor addresses limitations of pyrolysis for plastics recycling

Pyrolysis has received much attention as a technology capable of breaking down waste plastics in recycling processes, but existing pyrolysis approaches often give rise to products with broad molar mass distributions and poor yields. Catalysts can improve yield and selectivity,…

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Micro-hydropower systems produce renewable electricity inside pipelines

A first-of-its-kind energy-recovery system harnesses the energy of water flow and pressure in pipelines to produce renewable energy. The patented HydroXS unit, developed by InPipe Energy, Inc. (Portland, Ore.; www.inpipeenergy.com) in collaboration with Grundfos Corp. (Brookshire, Tex.; www.grundfos.com/us), is a…

GEA commissions new spray dryer at Chugai Pharmaceutical in Japan

GEA (Düesseldorf, Germany; www.gea.com) is supplying Chugai Pharmaceutical in Japan with a cutting-edge pharmaceutical spray dryer designed and built to meet the highest containment standards. The PSD-3 spray dryer was successfully commissioned in the first quarter of 2025 and represents…

Beyond the Datasheet: Common Pitfalls in Specifying Pressure-Relief Valves

Even seasoned engineers can fall into the trap of trusting valve datasheets too much. In real chemical‑processing environments, “on paper” performance can fall short — especially when factors like backpressure, fluid phase, fire exposure, or piping layout are misunderstood. This…

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