A biological process for the destruction of sodium oxalate at Alcoa’s Kwinana alumina refinery in Western Australia has proven to be an extremely robust technology. Alcoa’s residue technical manager, David Cooling, says the plant has achieved an oxalate destruction rate…
Phosphorous impurities in steel can lead to detrimental properties, such as reduced hardness and resistance to corrosion. Sumitomo Metal Industries, Ltd. (SMI; Tokyo and Osaka, Japan; www.sumitomometals.co.jp) has enhanced its SRP (simple refining process) for removing phosphorous from pig iron…
Researchers at the University of Tokyo (Japan; park.itc.u-tokyo.ac.jp/nishiba/index.html) have developed a new catalyst that enables the direct synthesis of ammonia at ambient conditions. The breakthrough is a step toward an alternative to the energy-intensive, century-old Habar-Bosch process, which requires high…
Two waste products — carbon dioxide and industrial wastes — are combined to obtain marketable mineral products in a process being developed by startup company CarbonX Inc. (Santa Barbara, Calif.; www.carbonxinc.com). The process produces precipitated calcium carbonate (PCC) and silica…
A new system for detecting chemical or biological contaminants in water is made possible by analyzing the swimming pathways of one-celled protozoa that are introduced into the water sample. Alterations of the protozoa’s swimming mechanics, relative to a clean water…
Last month, Outotec Oyj (Espoo, Finland; www.outotec.com) commissioned a new CO2-removal pilot plant at its R&D center in Frankfurt, Germany. The unit compliments the companys circulating, fluidized-bed pilot plant, which is used for cleaning process gas from direct reduction…
Betaine production A new process that produces natural betaine is being scaled up by Novasep Process (Pompey, France; www.novsasep.com) and Danisco (Copenhagen, Denmark; www.danisco.com). The plant will be the first to exploit a new extraction process that uses vinasse…
Catalyst recycling A new process for selectively dissolving either palladium or gold from mixed-metal catalyst systems could offer a way to improve recycling of those materials. In traditional noble-metal recycling with aqua regia (mixture of nitric and hydrochloric acids), metals…
A demonstration plant for a biological process that produces ethanol and 2,3 butanediol (2,3-BD) from the offgases of industrial plants will be started up in the third quarter of 2011 at a steel mill operated by Bao Steel (Shanghai). Developed…
A nanotechnology-based, bottom-up approach to synthesizing catalysts for converting natural gas to ethylene could enable an alternative to the steam-cracking of crude oil, an energy-intensive process conventionally used to produce ethylene, the world’s most valuable commodity chemical. Scientists at the…