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Considerable scaleup underway for continuous carbon-fiber recycling

Carbon-fiber reinforced plastics (CFRPs) are used in a broad range of products, including automotive parts, construction materials and many others. Economically recycling these materials has proven challenging due to their multi-material makeup. Typically, they are chopped into pellets or strips…

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“Chemical sorting” process improves separation rate of solid contaminants from automotive waste

Processes to reuse plastics from end-of-life vehicles are complicated by solid contaminants — including pre-embedded metal and rubber components of different sizes and reinforcing glass fiber. Currently, recycling solids-containing waste-plastic parts is accomplished by physical sorting processes. Honda (Tokyo, Japan;…

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First continuous and scalable ambient pathway to electrically conductive plastics

Electrically conductive plastics, also known as conjugated polymers, bring many cutting-edge benefits for flexible sensors, medical devices, energy-storage systems and more. They are currently produced at relatively small volumes and come with extremely high prices. A novel technology discovered at…

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Improved version of PFAS capture-and-destruction technology commissioned in Germany

Following regulations for drinking water, increasingly stringent limits for per- and polyfluoroalkyl substances (PFAS) in industrial wastewater are anticipated, necessitating improved technology to handle higher rates of removal, as well as to destroy the compounds in concentrated samples. Gradiant (Boston,…

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CO2-utilization technology makes renewable acrylonitrile

Nearly all of the currently produced building-block chemical acrylonitrile (AN) results from the ammoxidation of propylene, a process that requires precise heat control and generates several toxic side products, such as hydrogen cyanide. The startup company Mars Materials (Houston, Tex.;…

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Novel PVC-recycling process piloted in Ohio

Polyvinyl chloride (PVC) is among the world’s most widely used polymers. Recycling PVC via mechanical and high-temperature chemical processes is challenging due to its chlorine content.The startup company Plastic Back (Tel Aviv, Israel; www.plastic-back.com) aims to raise the rates of…

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Fibrous MOFs significantly accelerate CO2-adsorption kinetics

Solid adsorbents, including metal-organic frameworks (MOFs), have shown great promise in carbon-capture applications as an alternative to traditional amine-based processes. Typically, adsorbent materials are manufactured as powders and converted into beads or pellets to make them more suitable for large-scale…

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Destroy PFAS and remove perchlorate in a single process

A new water-treatment process is said to be the first to comprehensively destroy per- and polyfluoroalkyl substances (PFAS) while also eliminating perchlorates. The PFASER technology, developed by WSP Global (Montreal, Que., Canada; www.wsp.com) is an advanced electro-oxidation (EO) treatment system…

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Low-capital-cost reactor could bring SAF closer to cost parity with fossil jet fuel

A unique reactor design allows the conversion of raw biogas (methane and carbon dioxide) into synthesis gas (syngas; hydrogen and carbon monoxide) at capital costs 100 times lower than those for gas-fired reformer reactors. Developed by e-fuels startup company Circularity…

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Low-energy, application-specific carbon nanotube manufacturing with hydrogen co-product

Due to their strength, electrical conductivity and surface area, carbon nanotubes (CNTs) are increasingly finding application in advanced electronics, energy-storage installations, batteries, medical devices, separation processes and much more. A new CNT production technology developed by the SPICE division of…