Cover Story
The Hidden Constraint: How Decarbonization is Reshaping Steam Systems
Steam systems are among the most deeply integrated — yet routinely overlooked — utility systems in the CPI. As decarbonization initiatives take off, steam systems are impacted in ways that can influence project feasibility, operability and economics Steam systems have…
Innovation in Respiratory Protection Systems
Investing in high-performance respiratory-protection technologies not only supports employee health and safety, but also strengthens the reliability and resilience of companies’ operating systems and workflows In countless sectors of the economy, workers are exposed to risks to their respiratory systems.…
Unraveling Cybersecurity Myths in Chemical Manufacturing
Understanding common myths surrounding the ISA/IEC 62443 cybersecurity standard can help put chemical manufacturers on a path to safer, more resilient operations Picture a petrochemical plant running steady in the dead of night — pipes humming, reactors holding pressure, safety…
AI and Human-Centered Skills in Modern Engineering
Natural-language models powered by generative artificial intelligence (AI) technologies can enhance human-centered skills, such as communication, emotional intelligence and interpersonal workflows in chemical-manufacturing settings The chemical process industries (CPI) operate in environments defined by nonlinear system behavior, tight safety margins…
Fundamentals of Reactor and Vessel Design
This article made available to you by: This article provides an overview of the engineering, design and operational considerations associated with reactors and vessels, bridging the gap between theoretical design codes and applied process engineering Pressure vessels and reactors are…
High-Impact Tank Cleaning for Specialty Chemicals
By applying concentrated mechanical force, high-impact tank-cleaning systems can overcome the limitations of traditional cleaning methods in certain applications Tank cleaning in specialty chemical manufacturing isn’t just routine maintenance. It directly affects product quality, production schedules, worker safety and the…
Waste-to-Feedstock Scaling and Integration Challenges
Utilizing waste plastics as feedstocks in circular processes requires a systems-based approach. Presented here are the challenges that must be overcome to make circular hydrocarbons investable, scalable and repeatable For more than a decade, the chemical process industries (CPI) has…
Scale-Up Considerations for New Technologies
Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…
Can We Skip Pilot and Demonstration Studies?
When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…
Selecting Blue-Ammonia Technologies
Ammonia manufacturing with carbon capture (blue ammonia) has emerged as the most practical near-term option for deep decarbonization of ammonia production. Evaluated here are eight technology configurations for decarbonization strategies with blue ammonia production Ammonia is increasingly viewed as an…