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Fundamentals of Reactor and Vessel Design

This article made available to you by: This article provides an overview of the engineering, design and operational considerations associated with reactors and vessels, bridging the gap between theoretical design codes and applied process engineering Pressure vessels and reactors are…

High-Impact Tank Cleaning for Specialty Chemicals

By applying concentrated mechanical force, high-impact tank-cleaning systems can overcome the limitations of traditional cleaning methods in certain applications Tank cleaning in specialty chemical manufacturing isn’t just routine maintenance. It directly affects product quality, production schedules, worker safety and the…

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Waste-to-Feedstock Scaling and Integration Challenges

Utilizing waste plastics as feedstocks in circular processes requires a systems-based approach. Presented here are the challenges that must be overcome to make circular hydrocarbons investable, scalable and repeatable For more than a decade, the chemical process industries (CPI) has…

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Scale-Up Considerations for New Technologies

Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…

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Can We Skip Pilot and Demonstration Studies?

When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…

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Selecting Blue-Ammonia Technologies

Ammonia manufacturing with carbon capture (blue ammonia) has emerged as the most practical near-term option for deep decarbonization of ammonia production. Evaluated here are eight technology configurations for decarbonization strategies with blue ammonia production Ammonia is increasingly viewed as an…

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Crystal Clear: Perfecting Product Purity Through Recrystallization

In the development of new pharmaceutical ingredients and other high-purity products, carefully controlled crystallization processes can help to eliminate critical impurities and zero in on optimal formulations Historically, small molecules have played a significant role in the pharmaceutical landscape, representing…

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Dispersing Powders into Liquids: The Role of Vacuum in Wetting

Effectively dispersing powders into liquids can be a challenge. Utilizing vacuum in the correct ways can help with wetting and dispersion When introducing powdered materials into liquids, the goal is always to achieve an air-free dispersion of solids in the…

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The Effects of Particle Size on Bulk-Solids Flow Properties

Understanding how particle size affects flow properties helps ensure reliable flow of materials between process steps Many industries utilize dry solid materials and powders (collectively referred to as bulk solids in this article) for producing and manufacturing products. It is…

Agitator Impeller Hydraulic Force in Mixing Vessels

Understanding the forces acting on agitator impeller blades during turbulent flow in a mixing vessel is essential for successful and efficient operation. Presented here is information on the hydraulic force, its source, and how to calculate it Mechanically agitated vessels…