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Selecting Industrial Gas Suppliers: Consider Integration Synergies

Engineering teams at operating companies can help maximize the value of industrial gas supplies by optimizing the requirements of the gas supplier with the chemical producer The industrial gas (IG) industry has been around for decades, with some IG suppliers…

Production and Demand Challenges for ‘Green’ Hydrogen

Burgeoning demand for hydrogen to support decarbonization goals is straining existing supply chains for industrial gases and prompting companies to adapt quickly to the emerging net-zero-carbon economy The increasing use of hydrogen as a clean energy carrier is causing a…

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Calibration of Weighing Instruments

A guide to the practical considerations of calibrating weighing instruments is presented here Throughout the chemical process industries (CPI), weighing instruments find a range of important uses and are often a critical piece of equipment for many processes. Monitoring feed…

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Innovations in Pilot-Plant Distillation Process Design

Small-scale distillation processes have specific concerns that are different than commercial-scale distillation. Presented here are several topics, including column internals and column-sizing software, considered from the perspective of pilot-scale distillation The design and operation of laboratory- and pilot-scale columns are…

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Corrosion Prevention for Heating and Cooling Systems

Understanding that viable strategies exist to protect essential cooling and heating systems from corrosion is a crucial step in ensuring proper asset protection Several years ago, a manufacturing plant was forced to unexpectedly shut down one of its main production…

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From Waste to Resource: Avoiding Fouling in Ammonia Recovery

As more organizations look to ammonia recovery to take advantage of recent pricing trends, it is increasingly important to consider the impacts of fouling and other process inefficiencies The price of ammonia has increased by 600% from 2020 to 2022…

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Applying Location Factors for Conceptual Cost Estimation

A practical overview on how to use location factors, and some tips on when to use — or not use — them Often in the early stages of project development in the chemical process industries (CPI), the development team is…

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Hydrogen Production via Methane Pyrolysis: An Overview of ‘Turquoise’ Hydrogen

‘Turquoise’ hydrogen processes generate H2 without releasing CO2. Presented here are the opportunities and challenges for producing hydrogen by methane pyrolysis Hydrogen-producing processes are classified using a color scheme according to their carbon footprint (Table 1; [1–3]). So-called “turquoise hydrogen”…

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Predictive Maintenance Basics

Enabled by modern digitalization tools, predictive maintenance strategies have distinct advantages over traditional approaches and preventive maintenance protocols The era of visual-inspection-only maintenance routines with an employee checking boxes off on a clipboard could soon become a relic thanks to…

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Proactive Industrial Hose Maintenance

Proper hose maintenance can prevent failures, increase profitability and improve safety Deciding when to change industrial hoses is a common challenge facing plant managers and engineers — and it is a challenging decision for good reason. If plant managers wait…