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Technical & Practical

Facts At Your Fingertips: Biocompatible materials

Biocompatible materials are designed and engineered to be introduced into the human body, either temporarily or permanently, as part of a medical device, to bring about therapeutic medical benefits. Biocompatible materials include various types of metals, ceramics, polymers and composite…

What HAZOP Information Really Represents — and How It Should Be Managed

HAZOP data management should be treated as a systemic process-safety issue, as it can be a significant and invisible source of inefficiency. This article describes the principles required to create HAZOP records that can stand on their own over time…

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Facts At Your Fingertips: Generative AI Use Cases in the CPI

Many in the chemical process industries (CPI) view generative artificial intelligence (genAI) as a powerful augmentation layer for the modern chemical workforce, and one that can unlock insights faster, lead to leaner operations and provide a more intuitive interface between…

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Drive to Zero Process Safety: Mapping Cultural Risk Factors

Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…

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Facts At Your Fingertips: Discharging Solids from Bins and Hoppers

The chemical and physical properties of some solid materials render them prone to restricted flow and flow stoppages when discharging from bins and hoppers. This one-page reference outlines common solids-flow problems, as well as strategies and devices that can aid…

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Troubleshooting an Ethanol Distillation Facility

The troubleshooting methods described here can help engineers to understand operational realities when “running blind” in complex distillation processes One of the most critical aspects in ethanol production is the distillation unit. Distillation processes are vital for recovering ethanol from…

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The Future Role of AI in CPI Compliance

Compliance in the chemical process industry (CPI) has become an increasingly complex endeavor, but artificial intelligence (AI) promises to help effectively navigate modern regulatory landscapes When it comes to compliance and safety in the chemical process industries (CPI), product stewardship,…

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Facts At Your Fingertips: Mixing in Stirred Tanks

Stirred tanks are common throughout the chemical process industries (CPI), used as batch reactors and continuous-flow reactors, as well as for physical processing of product formulations in which no chemical reaction is occurring. In all cases, fluid mixing — in…

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Can You Trust Your Process Simulation Results?

Understanding both the limitations of process simulations and the assessments that can be performed to verify modeling results are important in the design and development of technical processes in many industries Chemical engineers routinely use process simulation software for design,…

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Securing the Industrial Edge: Protecting Legacy Systems in the IIoT Era

Edge platforms, which provide a liaison between networks and legacy equipment, can provide a layer of cybersecurity protection without infrastructure modifications Chemical processing facilities worldwide are connecting decades-old equipment to modern networks for real-time monitoring and optimization. While this digital…