Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…
Many in the chemical process industries (CPI) view generative artificial intelligence (genAI) as a powerful augmentation layer for the modern chemical workforce, and one that can unlock insights faster, lead to leaner operations and provide a more intuitive interface between…
The troubleshooting methods described here can help engineers to understand operational realities when “running blind” in complex distillation processes One of the most critical aspects in ethanol production is the distillation unit. Distillation processes are vital for recovering ethanol from…
The chemical and physical properties of some solid materials render them prone to restricted flow and flow stoppages when discharging from bins and hoppers. This one-page reference outlines common solids-flow problems, as well as strategies and devices that can aid…
Compliance in the chemical process industry (CPI) has become an increasingly complex endeavor, but artificial intelligence (AI) promises to help effectively navigate modern regulatory landscapes When it comes to compliance and safety in the chemical process industries (CPI), product stewardship,…
Understanding both the limitations of process simulations and the assessments that can be performed to verify modeling results are important in the design and development of technical processes in many industries Chemical engineers routinely use process simulation software for design,…
Stirred tanks are common throughout the chemical process industries (CPI), used as batch reactors and continuous-flow reactors, as well as for physical processing of product formulations in which no chemical reaction is occurring. In all cases, fluid mixing — in…
Edge platforms, which provide a liaison between networks and legacy equipment, can provide a layer of cybersecurity protection without infrastructure modifications Chemical processing facilities worldwide are connecting decades-old equipment to modern networks for real-time monitoring and optimization. While this digital…
The ability to forecast costs, align budgets and maintain control throughout the lifecycle of a project can mean the difference between delivering value and facing costly overruns In asset-intensive industries, such as energy, chemicals, power and infrastructure, the balance between…
When paired with deep process expertise, cost estimation becomes a powerful tool for mitigating risk and guiding investment for large capital projects Chemical manufacturing is one of the most complex and capital-intensive industries in the world. From specialty chemicals to…