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Centrifugal Pumps:When to Repair, Replace or Modify?

When a pump operates inefficiently, or fails all together, the challenge is to make the most economical decision on how to remedy the situation. Some guidance is provided here Centrifugal pumps are widely used throughout the chemical process industries (CPI).…

Facts At Your Fingertips: Respiratory Protection Equipment Types

Chemical process industries (CPI) facilities often present a number of potential respiratory hazards, including airborne particles, toxic chemicals and low-oxygen environments, that may require the use of respiratory personal-protective equipment (PPE). This reference outlines the major categories for respiratory protection…

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Technology Profile: Production of L-Lysine

Lysine (Figure 1) is an α-amino acid used in the biosynthesis of proteins. The compound contains an amino group and a carboxylic acid group. Under biological conditions, the amino group is protonated (–NH3+) and the carboxylic acid group is deprotonated…

Optimizing Vapor Recovery from Storage Tanks

Light hydrocarbons in storage tanks can vaporize and vent to the atmosphere, creating harmful emissions. An optimized vapor-recovery unit can effectively and economically reduce such emissions In the chemicals, petroleum refining and natural gas industries, storage vessels are used to…

Heat Exchangers: Specification Tips to Maximize Heat Transfer

Presented here are some practical points to help in the selection of a shell-and-tube heat-exchanger design for various applications Heat exchangers are widely used in various sectors of the chemical process industries (CPI), including: chemical; oil and gas; power generation;…

Facts At Your Fingertips: Process Hazard Identification Methods

Process hazards analyses (PHAs) are structured reviews during the engineering design process intended to detect potential hazards that were not addressed by the design team. This one-page reference describes commonly employed PHA methods. PHA methods PHAs are often conducted or…

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Technology Profile: Allyl chloride production

Allyl chloride (3-chloropropene; Figure 1) is primarily used almost exclusively as a chemical intermediate in the production of epichlorohydrin. A three-carbon epoxide, epichlorohydrin is used in the manufacture of epoxy resins prevalent in coatings, adhesives, and plastics. Epichlorohydrin is also…

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The Importance of Steam Quality for Steam-System Process Operation

Often, operational problems in steam systems are misattributed because the system’s steam quality is not closely monitored. A clear understanding of steam quality can help to better address these issues Steam quality describes the proportion of saturated steam (vapor) in…

If Data is the New Gold, Where to Start Digging?

In a data-overloaded environment, companies may struggle to fully reap the benefits of Industry 4.0 technologies. Understanding data utilization can help transform process datasets into decision-making assets The chemical process industries (CPI) have been realizing for some time that information…

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Health, Safety and Environmental Considerations for Process Synthesis

Following this approach to assessing health, safety and environmental risks can steer engineers to consider more inherently safe process options earlier in process synthesis During process synthesis in the chemical process industries (CPI), engineers make decisions that determine the inherent…