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Technical & Practical

Considerations for Solid Catalyst Loading

Special considerations must be made for loading expensive solid catalyst materials into fixed-bed and tubular reactors Most units in the chemical process industries (CPI) use complex and expensive heterogeneous catalysts aimed at improving reaction performance. Although sometimes overlooked, the solids-handling…

Technology Profile: Production of Caprolactam from Benzene

Caprolactam (Figure 1) is a cyclic amide widely used as a chemical intermediate. The main forms of caprolactam are molten (liquid) and flakes. At ambient temperatures, it is a white, hygroscopic, crystalline solid. Almost all caprolactam is used as monomer…

Landfill Gas Processing: Plant-Design Considerations

There are several technologies used in the disposal of landfill gas (LFG). Here are some key elements that can guide engineers in designing an optimized LFG processing plant People generate trash. Trash is stored in landfills. Landfills contain bacteria, which…

Facts At Your Fingertips: Adsorption bonding

Physical adsorption phenomena play a critical role in many separation and purification processes, including separations of industrial gases, purification of gases, moisture removal from fluids, water purification and others. Adsorption is a surface phenomenon in which a fluid (gas or…

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Explosion Protection: Considerations for Combustible Dusts

Managing the risk from combustible dust explosions involves a number of strategies for preventing explosions, as well as isolating, venting and suppressing explosions if they occur. Complying with applicable NFPA standards is a pathway toward minimizing risk Combustible dust explosions…

Can You Trust the Joukowsky Equation for Waterhammer?

The Joukowsky equation is often relied upon to determine the maximum possible fluid pressure inside a pipe, but there are certain scenarios where this equation does not return the expected conservative result for overpressurization We engineers love our formulas. Especially…

Process Analytical Technology Advances

Developments in laser technology and significantly increased computing power are making process analyzers available for new applications and even for closed-loop control Process analytical technology (PAT) has undergone rapid development in recent years. Further developments in laser technology, the miniaturization…

PAT is IIoT Ready

Combining process analytical technology (PAT) and the cloud for next-level productivity Process analytical technology (PAT) enables manufacturing and processing companies to continuously enhance their competitiveness in an increasingly fast-paced and demanding market (see part 1, “Process Analytical Technology Advances,” pp.…

Technology Profile: Production of Sodium Hydroxide from Brine

Sodium hydroxide (NaOH) is a white, translucent crystalline solid that is widely used in the chemical process industries (CPI). NaOH is often referred to as caustic soda, due to its corrosive action on many substances: it decomposes proteins at room…

Changing Fluids in a High-Temperature Heat Transfer Fluid System

Switching from one fluid to another in a heat transfer system requires an engineering evaluation. Here is what to include In well-designed and well-maintained heat transfer systems, heat transfer fluids generally last for a long time and function as intended.…