Process heating systems are critical parts of chemical process industries (CPI) facilities. Unfortunately, the reliable, efficient operation of utility systems is often taken for granted, and they receive little engineering attention. This is perhaps understandable, since these systems play a…
Looking at the challenges and benefits of various recycling technologies, this article uses polymethyl methacrylate (PMMA) as an example to analyze the economics and design considerations for depolymerization processes Plastics are a valuable commodity in society and provide versatile materials…
The inclusion of nozzle flexibility (directional spring rate) in pipe-stress analysis results in more realistic piping reactions on pressure-vessel nozzles, whereby it will be easier to meet the limited nozzle-load capacity of the nozzles. It will surely contribute to a…
Current hydrogen demand is dominated by petroleum refining and fertilizer production, and is supplied largely by fossil-fuel-based steam-methane reforming (SMR). Increasingly, however, demand for hydrogen will come from the energy transition, and will be supplied by a more diverse range…
The efficiency of steam-generating and distribution systems can be improved incrementally, but more substantial gains can be found using pinch analysis for better heat recovery When it comes to improving the energy efficiency of a thermal system, most industrial organizations…
Plant process modules are not a one-size-fits-all solution. These considerations can help determine the best size for your project With the growing recognition of the advantages of modular construction over traditional field construction [1, 2], it’s no surprise that an…
By providing comprehensive ongoing training solutions, promoting emergency preparedness and implementing proactive safety guidelines on a day-to-day basis, employers can set their staff up for success In 2023, the Occupational Safety and Health Administration (OSHA; Washington, D.C.; www.osha.gov) reported a…
Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…
Understand and follow these tips to ensure accurate and reliable temperature values Even though electrical thermometers are used quite frequently in chemical process industries (CPI) plants, people often underestimate just how wrong the temperature displayed can be if these measurements…
Particle size and shape, as well as particle size distribution (PSD) are key determinants of bulk solids behavior [1–4]. A particle can be defined as a single unit of material having discrete physical boundaries that define its size. Particle science…