Although plant safety should be a top priority every day, there are certain times when extra vigilance is needed to make sure that safety practices are being maintained. This article outlines three periods deemed to be “critical” for plant safety…
History is a constant reminder that accidents and catastrophic events can and do occur in process environments. As processes become more complex (for instance, allowing for greater operating temperatures and pressures to be used) and existing basic process control systems…
In recent years, a number of factors have further emphasized the importance of solvent selection in the chemical process industries (CPI). These include the increasing regulatory scrutiny leveled on industrial solvents, and an effort by CPI companies to reduce the…
The reboiler generally supplies most of the energy required to effect component separation. If too much heat is supplied, the tower may flood; conversely, if too little heat is available, separation performance may decrease via poor reflux ratio (pinching), excessive…
Agglomeration is the process of converting fine powder particles into larger particles by the introduction of external forces. Agglomeration is often desirable because the process yields a product that has a higher bulk density, contains less dust, and has improved…
With productivity, growth and reliability as constant drivers, the proactive evaluation of all machinery is critically important. In order to gain useful insight, the maintenance team must capture comprehensive data related to machinery operation and carry out a logical interpretation…
During the first three days of last month’s AIChE Annual Meeting (November 7–12; Salt Lake City, Utah), like many attendees, I hopped from session to session listening to those papers that were of the most interest to me. Generally, I…
To solve the task of solid-liquid (S-L) separation in the chemical process industries (CPI), a wide variety of methods are invariably used. Many of these methods are not mutually exclusive and include a selection of technologies that can be expediently…
Management of process plants requires the understanding and application of the fundamental tenets of safe design, construction, and operation of each facility. In that context, many years of practical experience with systems that use very high-temperature organic heat-transfer media has…
Chemicals in production and laboratory environments alike have three distinct lifecycle phases: the first is procurement and inventory storage; the second is use in a manufacturing process or research program; and the third is post-use, including onsite handling, removal and…