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Optimizing Reciprocating Compressors for CPI Plants

Reciprocating compressors — the most commonly used type of compressor throughout the chemical process industries (CPI) — are flexible and efficient, and they can generate high head (from several bar to several thousand bar) independent of gas density. Worldwide, the…

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Project design decision-making: Option lists

Most of the more than $100 billion in capital spending and $1.2 trillion in prodution costs spent annually by the chemical process industries (CPI) is committed by decisions made in the early phases of process development and plant design. A…

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Process Pump Control

When automating fluid handling processes, it is critical to ensure that you are using the best type of pump for the process, and to understand how to control the type of pump you are using. The two major classes of…

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Predict and Prevent Air Entrainment in Draining Tanks

When tanks are draining, the potential may exist for a swirling vortex to form leading from the liquid surface to any of the bottom-exit or side-exit nozzles connected to downstream piping (Figure 1). One important aspect of the vortex is…

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Hazards of column entry

In obtaining a degree or even a professional license in chemical engineering, there is little, if any, mention of facial hair. Nevertheless, that aspect of my appearance was surprisingly pivotal at one particular moment in my career. At that time,…

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Steam Generation Thermodynamics

Although proper water treatment and conditioning for combined-cycle units and standalone steam generators are vitally important for reliability in the chemical process industries (CPI), a well maintained and operated steam generator can also save the facility much money with regard…

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Connecting Process Simulators to the Control Room

One of the best ways to realize value from your process data is to use those data — both real-time and historical — in a process simulator. The many applications for doing so are generally categorized into offline and online…

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Viscosity Measurement

Measurement of fluids’ viscosity in the chemical process industries (CPI) can represent a useful “product dimension” for manufacturers. Understanding a material’s flow characteristics is valuable in predicting several parameters relevant to many CPI processes, including pumpability, pourability, performance in a…

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Crossover Applications for the ASME-Bioprocessing Equipment Standard

Because the global chemical process industries (CPI) encompass so many varied industry segments — including the conversion of raw materials and intermediates into chemicals and petrochemicals, fats and oils, paints and coatings, food and beverages, the refining of petroleum, the…

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Lessons in Feedstock Change

These days, there seem to be more reasons than ever to change feedstocks throughout the chemical process industries (CPI). Whether environmental, or more directly based on financial and market drivers, big benefits usually require big changes. This is especially true…