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Using Inserts to Address Solids Flow Problems

Storage of bulk materials in hoppers, bins and silos is ubiquitous in the chemical process industries (CPI), and so are the challenges that go along with it. Flow stoppage (bridging or arching), variability in mixture composition (de-mixing or segregation), erratic…

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A cross-section of insert patents

This table supports the article Using Inserts to Address Solids Flow Problems, CE, July 2010, pp. 32–37. U. S. Patents       Patent # Date Title Inventors 1,731,675 Oct. 15, 1929 Sawdust Feeder McCoy, John C. 2,843,274 Jul. 15,…

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Distillation Tray Design

In a distillation column tray, vapor passes upward through liquid that is flowing across a horizontal perforated plate. Vapor passing through the perforated plate forms a two-phase mixture with the liquid and enables mass transfer contacting. This mixture is typically…

Containing Fugitive Emissions

Containing fugitive emissions of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) is a challenge to the chemical process industries (CPI). It has been estimated that these industries account for half of all fugitive emissions, and 60% of these…

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Propelling distillation research

I have 70 supervisors. It sometimes feels like I am pulled in 70 different directions — north, south, east, west, up, down and inside-out. But even after two years at this job, I can still hold my hand steady —…

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Piping Design for Hazardous Fluid Service

Incorporating fire safety into plant design takes on two fundamental goals: to prevent the occurrence of fire and to protect the initially uninvolved piping and equipment long enough for operations personnel to perform their duties and for emergency responders to…

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Burner Operating Characteristics

Burners are critical for the successful operation of industrial furnaces. Presented here is a set of equations that can be used to calculate characteristics of burner operation, including flame length, flame diameter, ignitability and flameout conditions. Equations are based on…

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Focus on Pumps

Neptune Chemical Pump This self-priming pump is available for water and wastewater processing The Series 7000 mechanically actuated, diaphragm metering pumps (photo) can handle viscosities in excess of 5,000 cP and can pump chemicals that tend to off-gas (such as…

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Spiral Plate Heat Exchangers: Sizing Units for Cooling Non-Newtonian Slurries

Gooch Thermal Systems Spiral plate heat exchangers are ideal for cooling slurries and viscous fluids. The performance of these units is characterized by increased turbulent heat transfer, reduced fouling, greater ease of maintenance, and more compact size compared to many…

Wireless Communication in Hazardous Areas

Wireless communications have great potential in the chemical process industries (CPI) because they do away with complex and costly cable installations and enable completely new applications. And while a recent wave of successful demonstrations has begun to emerge in the…