Capital intensity is among the current constraints on industrial-scale fermentation, because the hardware for steam sterilization of bioreactors is complex and expensive. After recently emerging from stealth status, the startup company Biosphere (Oakland, Calif.; www.biosphere.io) has launched a new reactor…
Many separation processes depend on chemical or thermal principles, such as solvent extraction or distillation, but in some cases, mechanical methods can provide effective separations with lower cost and energy requirements. Eirex (Vaughan, Ont., Canada; www.eirex.ca) has developed a proprietary…
An ExxonMobil Corp. (Spring, Tex.; www.exxonmobil.com) adhesive-resin finishing facility in Baton Rouge, La. has become the first commercial process-manufacturing facility to be controlled by an open, standards-based process automation system. This is a departure from the closed, proprietary systems currently…
A pilot plant intended to manufacture silica aerogel products for different applications, including spray insulation, is being planned by the company Aeroskin Tech AG (Zurich, Switzerland; www.aeroskintech.com). Aerogels are dried gels that maintain their volume when dried, and have nanoscale…
Olivine, a magnesium-iron silicate mineral, is common in the earth’s subsurface, and can sometimes contain other valuable elements, such as cobalt, manganese and nickel. Olivine has been explored as a possible sink for atmospheric carbon dioxide in carbon-capture methods that…
Algae show promise for removing nutrients like phosphorus and nitrogen from wastewater due to their natural absorption abilities. However, the widespread use of algae-based wastewater treatment is limited by challenges related to system footprint, mass transfer and maintaining optimal conditions…
A new thermolysis technology developed by Composite Recycling (Ecublens, Switzerland; www.composite-recycling.ch) breaks down fiber-reinforced polymers (FRPs) into their fundamental constituents, enabling reuse as valuable feedstock for the creation of new composite materials. “Past efforts to recycle composites have allowed waste…
Breaking down polyethylene terephthalate (PET) into its constituent monomers under mild conditions is a key goal of plastics recycling. Knowledge of how many naturally occurring enzymes are capable of breaking down PET, and which would be most effective in industrial…
Despite the abundance of nitrogen and hydrogen, industrial ammonia synthesis remains an energy-intensive process. Electrochemical methods have been suggested as potentially lower-energy alternatives to traditional ammonia synthesis, but these newer technologies often struggle with achieving key performance metrics. By integrating…
Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…