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AI’s potential in the CPI

One of the aspects of my job that I really enjoy is keeping in touch with new and advanced technologies emerging from the chemical process industries (CPI) — an interest that traces back to my roots as an R&D engineer.…

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Single-step process for electrified ethylene production

Developing sustainable pathways to ethylene — among the world’s most widely used chemicals — is a key element in decarbonizing the process industries. A new electrolysis technology developed by CERT Systems (Toronto, Ont., Canada; www.co2cert.com) can produce ethylene from CO2…

Proton-Exchange Membranes: Design Strategies for Water Electrolysis

Designing a proton-exchange membrane that will balance the efficiency, durability and safety requirements for hydrogen production requires careful consideration of materials and chemistry Among the ongoing efforts to curb climate change, researchers are actively pursuing the further development of water…

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Fire and Explosion Safety: Going Beyond Traditional Protection

A sophisticated approach to fire and explosion safety requires one that expands conventional protection strategies to comprehensively consider storage, containment and tool compatibility Industrial fires and explosions are a serious risk to chemical processing facilities worldwide, threatening significant harm to…

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Pilot project planned for thermocatalytic ethanol-to-butene process

In December 2024, the Pacific Northwest National Laboratory (PNNL; Richland, Wash.; www.pnnl.gov) announced a three-year collaborative project with vehicle-tire manufacturer Bridgestone (Tokyo, Japan; www.bridgestone.com) to scale up a thermocatalytic process for converting renewably derived ethanol to n-butene. Conventionally, n-butene is…

Gas-Flow Calculations for Sonic Choking: Revisited

Gas compressibility can lead to choked flow in piping systems. Presented here is an overview of choked-flow geometries in pipes, and examples of how choked flow arises in different pipe layouts The more things change, the more they stay the…

Deepwater RO could cut energy use and environmental impact of seawater desalination

Desalination of seawater with reverse osmosis (RO) membranes is a key technology for addressing water scarcity issues around the globe, but seawater desalination is energy-intensive and the brine discharge can create coastal environmental problems. The company Flocean AS (Oslo, Norway;…

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New sustainable materials from recycled carbon nanotubes

Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…

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Creating ultrathin gold films with the largest continuous area

Thin gold films offer a broad range of benefits for electronics due to their high electrical conductivity and transparency. Current manufacturing methods are unable to achieve gold films thinner than 10 nm, and are also limited in the area and…

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Make the Most of Alarms

As processes have become more complex and dynamic, alarm management software has evolved, and now provides deep intelligence to keep plant personnel safer, more aware and more efficient There can be little doubt that effective alarms are one of the…