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Recycling bauxite residues and electrowinning iron

Electrochem Technologies & Materials Inc. (Montreal, Canada; www.electrochem-technologies.com) produced pure electrolytic iron (99.995% Fe) using its patented FerWIN process (diagram) — a sustainable zero-carbon iron-making technology — from ferrous sulfate heptahydrate (copperas) originating from the sulfation of bauxite residues. This…

Integrated technologies enhance ‘green’-ammonia economics

Ammonia produced using renewable energy is poised to be a crucial part of the hydrogen value chain as a mechanism for storing and transporting hydrogen. By combining two state-of-the art technologies for ammonia production and hydrogen storage, Hydrofuel Canada Inc.…

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New catalyst geometry poised to re-shape ethanol-to-ethylene conversion

As chemical manufacturers continue to seek renewable alternatives for fossil-fuel feedstocks, bio-based ethanol is poised to be a crucial raw material in the ethylene value chain for products from jet fuel to plastics. The range of novel-shaped alumina catalyst developed…

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Chementator briefs

Mercury removal Scientists at Flinders University (Adelaide, Australia; www.flinders.edu.au) have further characterized their sulfur-limonene polysulfide polymer (Chem. Eng., December 2015, p. 12) to understand the conditions under which it can be used as a mercury sorbent. In a recent issue…

Scaleup project for simultaneous carbon capture and conversion

A multidisciplinary project to scale up a system capable of simultaneously capturing carbon dioxide from fluegas and converting it to ethanol has received $1.9 million from the U.S. Department of Energy’s Advanced Research Projects Agency-Energy (ARPA-E; Washington, D.C.; arpa-e.energy.gov). The…

Global cement industry supports startups in drive to achieve ‘net zero’ by 2050

Last month, the Global Cement and Concrete Association (GCCA; London, U.K.; https://gccassociation.org) revealed the first six startups that will be backed by its member companies as part of the first ever Innovandi “Open Challenge” in the race to achieve “net…

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Improved propane dehydrogenation

BASF SE (Ludwigshafen, Germany; www.basf.com) and thyssenkrupp Uhde GmbH (Dortmund, Germany; www.thyssenkrupp-industrial-solutions.com) achieved measurable improvements in the STAR process, a proprietary dehydrogenation process from thyssenkrupp Uhde that can produce propylene from propane feedstocks, or iso-butylene from iso-butane feedstocks. Beginning in…

Relaunching a process that uses 100% H2 for the direct reduction of iron ore

Developed two decades ago, Metso Outotec’s (MO; Helsinki, Finland; www.mogroup.com) Circored process is now being reintroduced as a proven way to help decarbonize the ironmaking process. Developed in the 1990s by the former Lurgi Metallurgie (now part of MO) and…

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Improve Energy Efficiency Using Heat Pumps

Heat pumps are an efficient way to provide space and process heating. Information on their types, and how to assess their potential benefits is provided here Approximately 40% of the energy that is used in buildings in the U.S. goes…

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Tower Doctor: Can Trash Interfere With a Cure?

Henry Kister shares lessons learned from troubleshooting distillation towers Construction of new production units has an undesirable byproduct: trash. Sometimes the hard question is­— Who will clean? The author was the startup superintendent on a new unit in an olefins…