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A faster, lower-temperature method for generating graphite with iron-oxide catalyst

Traditional methods for making graphite involve heating premium needle coke and coal-tar pitch at temperatures above 3,000ºC in a process that requires several days of heating and cooling. A new process developed by researchers at the National Energy Technology Laboratory…

New technology unlocks longer lifespan for all-solid-state batteries

A new manufacturing technique is helping to overcome some of the major hurdles in developing more reliable and durable all-solid-state batteries. Combining a controlled sintering step with precise passivation, researchers from Paul Scherrer Institute PSI (Villigen, Switzerland; www.psi.ch) focused on…

Focus On: Solids-Handling Equipment

This vacuum system empties containers and minimizes dust The Pneumati-Con ® dilute phase vacuum conveying system (photo) is designed to facilitate dust-free manual dumping and the conveying of materials from small bags or sacks. Additionally, it includes the ability to…

Pilot plant launched for process that makes lime sustainably from industrial waste

Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…

Novel saltwater fermentation process yields seaweed-based bioplastics

Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…

Thermal management system for data centers boosts cooling efficiency and shrinks footprint

Fast-growing power densities within the server racks at new data centers often generate enough heat to quickly overwhelm legacy air- and liquid-cooling methods, and managing the thermal load is becoming a constraint for the data-center infrastructure that supports AI. A…

Drive to Zero Process Safety: Mapping Cultural Risk Factors

Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…

Organic flow-battery electrolyte powered by a supramolecular “handshake”

Flow batteries have been widely deployed in large-scale energy-storage applications in recent years, but the low energy density and high cost of the incumbent vanadium electrolyte limit the long-term return on investment of such systems. A new organic redox flow-battery…

Porous electrodes enable high-pressure electrolysis

Much hydrogen produced via water electrolysis (“green” hydrogen) requires downstream compression for end use or storage. A new electrolyzer concept developed by Supercritical Solutions Ltd. (London; www.supercritical.solutions) produces high-pressure hydrogen using a membraneless technology. “Supercritical’s technology outputs hydrogen at pressures…

Scale-Up Considerations for New Technologies

Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…