Process electrification is gaining interest as a solution to industrial CO2 emissions, which account for 20% of total CO2 emissions in the U.S. [1]. Several technologies are emerging for electric process heating, including electrode steam boilers and high-temperature heat pumps,…
Robust mechanical integrity programs can provide a fresh approach to process safety management and can help drive organizations toward operational excellence Every journey begins with understanding where you are and where you want to go. And for any chemical processing…
Rotary kilns, essential in catalyst production, require diligent maintenance. Key considerations are presented here Rotary kilns are essential to catalyst production, facilitating the thermal treatment conditions necessary to help ensure that catalysts can meet performance expectations as efficiently as possible.…
Bulk-solid waste materials present unique handling challenges. Presented here is a discussion on how to navigate those challenges, along with some characterization strategies to avoid them Across industry sectors, solid waste materials are common and highly varied. The complexities of…
Pneumatic conveying uses air to either push (positive pressure) or pull (negative pressure) solid material through a conveying line. The characteristics of the solid materials being conveyed play a significant role in how the pneumatic conveying system is designed and…
In adsorption processes using steam to regenerate activated carbon, the carbon’s physical characteristics can greatly impact efficiency and optimization Processes using activated carbon as an adsorbent (Figure 1) can be ideal candidates for regeneration using hot fluids like CO2, CH4,…
Industrial fermentation using bacteria, yeast and other microbes to produce specific products has the potential to reduce future dependence on fossil-fuel-derived chemicals. To further the economic viability of industrial fermentation processes, engineers have turned to genetic modification to stimulate production…
Understanding the differences among key temperature-control devices, such as heaters, coolers and heat exchangers, allows users to realize their unique benefits When it comes to temperature control in industrial, commercial and residential settings, three key devices are often considered: heat…
Industries face significant emissions-reduction and decarbonization challenges, but there is a clear path forward through strategic adoption of process optimization and new technology integration The chemical process industries (CPI) and associated value chains are as diverse as the products they…
Using the right tools, chemical manufacturers can make sustainable step changes, such as for emissions reductions, while also increasing operational efficiency and product yield The chemical process industries (CPI) are characterized by faithful devotion to tried-and-true procedures, yielding efficient production,…