A portfolio of instruments is required to effectively manage the lifecycle costs of heat exchangers. The operation and maintenance of heat exchangers accounts for a significant proportion of the capital and maintenance expenditure of chemical and petrochemical plants. While minimal…
Despite the urgent need for decarbonization of industrial processes, carbon dioxide emissions from the industrial-scale manufacture of chemicals often prove difficult to abate and are on track to increase over the next decade. Some industrial sectors, such as power generation…
When temperatures drop, industrial water heating becomes a challenge. Maintaining precise outlet temperatures is critical in processing, and Hydro-Thermal’s Direct Steam Injection technology ensures instant, on-demand heating. This allows faster startups and reduces downtime—even in extreme cold. Unlike heat exchangers,…
Gas compressibility can lead to choked flow in piping systems. Presented here is an overview of choked-flow geometries in pipes, and examples of how choked flow arises in different pipe layouts The more things change, the more they stay the…
Innovation, intelligence and automation increase precision in weighing equipment for chemical processors Accurate weighing and dosing are critical to the success of any chemical process, because they ensure product quality, safety and resource optimization. Fortunately, innovative technologies, intelligence and automation…
Presented here is the progress and resolution of a troubleshooting case involving a distillation column with a capacity reduction problem Troubleshooting distillation columns during operation is often the key to stable production at industrial facilities. The collection of troubleshooting references…
Weeping and flooding phenomena set the vapor velocity in industrial distillation columns. Presented here are procedures for calculating flooding and weeping velocities in a four-pass sieve-tray column In industrial distillation, the term “weeping” is primarily used when the liquid in…
Digitalization can help ethylene producers to flexibly respond to economic uncertainties and assess available options based on their existing infrastructure and priorities Post-pandemic, olefin and polyolefin producers have been faced with regional and global economic headwinds. Inflation, energy security, rising…
Eighty years ago, in 1944, Dr. Hans Müller from Winterthur, Switzerland filed a patent application for a device designed to process liquid substances at the Swiss Federal Institute of Intellectual Property in Bern. Liquids prone to fouling on heated surfaces,…
Significant sustainability benefits can be gained through optimization in steam-cracking furnaces. The study detailed here shows the specific decarbonization strategies that can help improve energy efficiency and reduce emissions The chemical process industries (CPI) rely heavily on steam cracking to…