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Growing sulfur batteries from crystals

Strain on demand for critical battery metals is forcing manufacturers to seek alternative materials. Sulfur’s high thermal stability and abundance are making it a promising emerging battery material. A new class of solid-state lithium-sulfur batteries developed by Theion GmbH (Berlin,…

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Catalyst-coated membrane reduces electrolyzer stack cost for H2 production

A new catalyst-coated membrane (CCM) technology for hydrogen production, developed by Honeywell UOP (Des Plaines, Ill.; uop.honeywell.com), is undergoing performance validation testing in partnership with manufacturers of proton-exchange membrane (PEM) and anion-exchange membrane (AEM) electrolyzers. Made from both proprietary UOP…

Commercial debut for a process that makes ‘green’ pig iron

Last month, Vale S.A. (Rio de Janeiro, Brazil; www.vale.com) began construction on the first commercial plant to use its Tecnored process, which produces pig iron with biomass instead of metallurgical coal (coke). Located in Marabá, in the southeast of Pará,…

PFAS separation-concentration system introduced in North America

A technology initially developed in Australia by OPEC Systems (Emu Plains, NSW, Australia; www.opecsystems.com) for separating and concentrating per- and polyfluoroalkyl substances (PFAS) in a range of water applications has now been introduced in North America. The technology, known as…

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Applying capacitive deionization for critical-metals recovery

Researchers at Argonne National Laboratory (Lemont, Ill.; www.anl.gov) are investigating an electrochemical separation process known as capacitive deionization (CDI; diagram) to extract and recover ions from liquid streams in wide-ranging applications, including battery recycling and biomanufacturing. CDI holds several advantages…

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Reduced fouling when pneumatically conveying lactose products

To ensure product safety and quality, products containing lactose (at dairy plants, for example) are processed under hygienic conditions. These strict hygiene conditions require frequent cleaning of pneumatic transport systems — typically every eight weeks. This procedure is both labor-intensive…

Capillary-fed electrolysis unlocks new levels of efficiency for green-hydrogen production

A new category of electrolysis could significantly lower the expenses associated with producing “green” hydrogen. In the new capillary-fed electrolyzer cell — designed by Hysata (Wollongong, Australia; www.hysata.com) based on research from the University of Wollongong (www.uow.edu.au) — water is…

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Phosphine-based ligand now available on the kilogram scale

Sinocompound Catalysts Co., Ltd. (Zhangjiagang, China; en.sinocompound.com) says it is now producing the phosphine-based QPhos ligand in kilogram quantities for commercial use. With this ligand now accessible on a large scale, scientists across the globe can incorporate QPhos-based catalysts into…

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A simpler way to recover purified graphite from spent batteries

A new recycling process claims to significantly reduce the complexity of recovering graphite from spent lithium-ion battery (LIB) materials by leaching out impurities rather than leaching out metal. By extracting impurities and recovering high-grade graphite, the Hydro-to-Anode technology, developed by…

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Mixed-salt processes target lower-cost CO2 capture

A mixed-salt process (MSP) designed to reduce the costs and increase the energy efficiency of removing carbon dioxide from post-combustion fluegas is advancing in two related projects. In the first, a 10-MW engineering-scale demonstration plant for the MSP is under…