All critical infrastructure segments are at risk for cyberattacks, but the unique integration of the chemical manufacturing sector into the global supply chain makes it an especially ripe target Defined by the U.S. Department of Homeland Security (DHS), critical infrastructure…
This article provides an overview of how computational fluid dynamics (CFD) works, and what benefits it can bring to the chemical process industries Sustainability, waste reduction, energy efficiency and increased demand for engineered material are driving process engineers to continuously…
Portable laptop computers and smartphones can be used to emulate computational fluid dynamics (CFD) modeling results using this interpolation procedure Most engineers are familiar with computational-fluid-dynamics (CFD) models and their power (for an overview of CFD, see Part 1). At…
New self-service data analytics tools allow plants to create an analytics-enabled workforce that can readily address production issues and continuously improve processes The specialty chemicals sector of the chemical process industries (CPI) is highly complex, from both a production and…
The surge in data volumes within the chemical process industries has made it difficult for engineers to find the insights they need to improve processes. Advanced analytics applications enable engineers and others to harness the data for improved operations Every…
Online monitoring of steam and water chemistry in a steam system is important for safe and reliable operation of steam generators High-pressure, high-temperature steam is a critical commodity at power plants and at many chemical process industries (CPI) facilities. Examples…
A method of quantifying mixing according to a mixing index is presented. This index can evaluate and predict mixing intensity related to fluid velocities in stirred tanks The stirred tank is one of the most common and versatile pieces of…
A shortage of technical talent and experience is challenging many in the chemical process industries. Steps that can be taken to improve the situation are discussed The changing professional climate and the vexing economic situation among technology-based companies are leading…
Paying closer attention to the air-filtration systems of pneumatic conveying operations can avoid losses in efficiency in compressed-air usage during filter cleaning The inefficient use of compressed air in solids-handling processes, such as pneumatic conveying, can waste a significant amount…
By focusing on ignition sources, such as static discharges, and housekeeping, facilities handling solids can minimize their risk for combustible dust explosions Dust explosions in industrial facilities can cause injuries, destruction of property, and — as history will attest —…